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Impact extrusion presses

Impact extrusion presses

Impact extrusion presses

Product catalog summary
Overview of XS Series Impact Extrusion Presses
The XS series impact extrusion presses by Schuler are designed for a wide range of manufacturing applications, offering superior part quality for industries such as aerosol cans, electronics, packaging, and automobiles. The series is noted for its cost-effective manufacturing, quality, and production reliability, primarily due to its innovative knuckle-joint drive.
Key Features and Advantages
  • Innovative Knuckle-Joint Drive: The XS series features a four-joint knuckle-joint drive, unlike conventional presses with three joints. This design allows for higher production speeds, improved part quality, and the ability to form thicker slugs due to longer nominal force travel.
  • Play-Free Slide Guiding: The slide is guided by maintenance-free linear ball bearing units, ensuring high precision and superior part quality.
  • NC Servo Drive for Feeding and Removal: The NC servo drive allows for precise slug feeding and finished part removal, ensuring smooth, vibration-free operation and independent control of feeding and removal functions.
  • Hydraulic Tool Clamping: This feature allows for quick tool changeovers with self-centering tool holders, eliminating the need for die adjustments.
Technical Specifications
The XS series includes models X150S to X1200S, with capacities ranging from 1,500 to 12,000 kN. The presses offer various stroke lengths and rates, with maximum part diameters and extrudable lengths specified for each model.
Additional Technical Details
  • Maintenance-free molybdenum-coated adjustment wedge for precise punch positioning.
  • Quick-clamping system for stripper rings.
  • Oil heating/cooling system for reliable operation in diverse climates.
  • Recirculating oil lubrication system with metering piston distributor for precise lubrication.
Service and Support
Schuler offers comprehensive technical services, including maintenance, machine inspection, safety checks, preventive maintenance, and performance enhancement. Training and support are available through the Schuler Academy, and services are provided worldwide.
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Catalog excerpts

Impact extrusion presses-1

Impact extrusion presses XS series Forming the Future

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Impact extrusion presses-2

For a wide range of manufacturing applications and superior part quality … Aerosol cans. Electronics industry. Packaging industry. 2 Technical components. Automobile industry.

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Impact extrusion presses-3

... XS series impact extrusion presses Schuler has a long tradition of bringing its customers advances in technology for metal forming and impact extrusion. For all industries that require high-quality extruded components, the XS series sets new standards in terms of cost-effective manufacturing, quality and production The most important feature of the XS series is the motion characteristic of the This design provides a slide motion that permits higher production speeds. Atthe same time, it improves part quality and broadens the spectrum of possible parts that can be made on the press. Other...

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Impact extrusion presses-4

IMPACT EXTRUSION PRESSES YOUR ADVANTAGES- INNOVATIVE KNUCKLE- JOINT DRIVE INNOVATIVE KNUCKLE-JOINT DRIVE The XS series has four articulated joints in the design of its knuckle-joint drive as compared to conventional impact extrusion presses with three. This creates slide motion characteristics that are especially favorable for both speed and part quality with very long nominal force travel. The slower impact speed on the slugs provides protection forthe punches, and ensures longertool Thanks to the longer nominal force travel, more material can be formed (thicker slugs). For example, the forming...

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slide motion comparison: a conventional impact extrusion 400 press and the X250S 1. Forward motion of the slide The forward motion of the slide on the XS 300 press begins earlier. Toward front dead 250 center it becomes slower than on a press Thanks to the slower slide speed, the impact is softer than on a conventional press with the same stroke rate. After impact, the slide motion is constant and guarantees a very uniform speed for part stroke [mm] with conventional drive. 2. Forming phase X250S 350 200 earlier forward motion earlier return motion linear forming phase 150 100 conventional press...

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Impact extrusion presses-6

Impact extrusion presses precision circular blank feeding and finished part removal with Nc servo drive Your advantages – Slug feeding with NC servo drive A precise cycling sequence is critical for production at high speeds. the systems gain flexibility and can be controlled independently due to the uncoupling of • Precision slug feeding at cycle rates up to 240 spm • Significantly reduced feeding blank feeding and finished part removal speed and accelerations ensure functions. completely smooth, vibration free operation. The NC servo drive controls the dial • Independent control feed plate that...

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Impact extrusion presses-7

MODEL OVERVIEW: IMPACT EXTRUSION PRESSES OF XS MODEL SERIES All specifications apply to AL 99.5; wall thickness 0.3 mm. * Other strokes and stroking rates available upon requrest. ** Dependent on part geometry. OTHER TECHNICAL DETAILS Additional performance enhancing design features complement the motion ensure a user-friendly, low maintenance and all-around reliable operation. ADDITIONAL TECHNICAL • Maintenance-free, molybdenum- coated adjustment wedge to ensure consistent and precise • Quick-clamping system for stripper reliable operation in any climate • Supply of purified air for knuckle-...

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Technical service • Machine inspection • Safety inspection • Preventive maintenance • Energy checks • Machine relocation • Machine installations Performance enhancement • Schuler Academy • Production start-up support Service worldwide: Germany* France • Great Britain • Italy* Switzerland • Slovakia • Spain • Czech Republic • Russia • USA • Mexico • Brazil • China • India SCHULtRQ %.---3=U7LE=. O^OHfe f^ilH SMG Q| l=nt=t=IUSA CLEARING Bgtfaszai^B imraturnaETl Schlexler ©► <S>Peltzer & Ehlers Lieber, SCHULER PRESSEN GMBH Bahnhofstr. 41 | 73033 Goppingen | Germany

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.