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hydraulic Presses up to 16.000 kN
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hydraulic Presses up to 16.000 kN - 1

Hydraulic Presses

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hydraulic Presses up to 16.000 kN - 2

WIDE RANGE OF APPLICATIONS Concept: Hydraulic Presses Up To 16.000 kN You want higher production rates and lower costs. You want reliable equipment with a high level of uptime. You want parts of the highest quality. Thanks to their versatility, hydraulic presses in the SH-series offer you the widest range of possible applications. They also offer maximum manufacturing flexibility with a high degree of user- SH-presses can be used as single press- es, as automated press lines, as transfer presses, or - with slight modification - as tryout presses. Schuier also offers fully compatible...

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hydraulic Presses up to 16.000 kN - 3

consist of tested and proven • Schuier presses and components are based on standard pre-engi- neered designs that permit short delivery time and easy expansion • Optimal cost per piece due to a favorable price-performance ratio. Part spectrum for hydraulic presses. Subject to technical modifications

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hydraulic Presses up to 16.000 kN - 4

THOROUGHLY ENGINEERED SYSTEMS CONCEPT Hydraulic presses fulfill all the requirements for reliable, efficient production (from top left): 8-way slide guiding to absorb high torque hydraulic bed cushion, shock dampening, slide parallelism control and dynamic cylinder forces and die change systems for single mode switching. presses (from top). USER-FRIENDLY SLIDE CONTROL • cycle time optimization • more operator-friendly due to ability to optimize the forming process • comprehensive service program for the entire life • online diagnostic capability for the entire line • one service contact...

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hydraulic Presses up to 16.000 kN - 5

DRIVE SYSTEMS: CYLINDER MODE SWITCHING The press is equipped with three working cylinders that can be selected to adapt to the required forming force. This results in an increase in slide speed and thus to an increase in the number of parts produced. This graph illustrates how faster cycle times can be achieved using dynamic cylin- der mode switching. In this example the time gained is more than 1,4 seconds. USER-FRIENDLY MAINTENANCE In the design of this press series, special attention was paid to user-friendly main- tenance. All components are arranged for easy accessibility. All...

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hydraulic Presses up to 16.000 kN - 6

TECHNICAL EQUIPMENT For optimum efficiency, the impact shock dampening unit is mounted next to the press bed. Additional bed surface is avail- able between the dampeners for special applications. The adjustable stop spindles are designed to suit the full press force, they guarantee superior repeatability of the slide position in bot- Since fixed stops on the die are not necessary, process stability is improved and the cost of dies is reduced. The impact shock dampening also protects the press and the die, and reduces noise emission. EIGHT-WAY SLIDE GUIDING To ensure long service life for...

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hydraulic Presses up to 16.000 kN - 7

CONTROL BLOCK all valves of a particularfunction are located together direct connections between pump, block, and cylinder simplified troubleshooting/ fault location by means of function and testing ports enclosed valves can be suitably combined with space-saving externally mounted valves mounted on the surface of the block, valves are easy the control blocks are designed in 3D-CAD to ensure precise placement of connections and bore holes CENTRAL CONTROL BLOCK An oil tank is located on the crown of the hydraulic press. The capacity-controlled axial piston pumps are mounted inside the tank....

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hydraulic Presses up to 16.000 kN - 8

TECHNICAL EQUIPMENT HYDRAULIC PRESSES Subject to technical modifications

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hydraulic Presses up to 16.000 kN - 9

Subject to technical modifications

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hydraulic Presses up to 16.000 kN - 10

16.000 kN hydr. drawing press for manufacturing of boiler parts. Fast die changeovers: Quick-coupling die change aids. Automated manufacturing cell for manufacturing of barrel components.

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hydraulic Presses up to 16.000 kN - 11

BASIC EQUIPMENT FOR HYDRAULIC PRESSES MECHANICAL EQUIPMENT_ • Single-action press • Computer-aided frame design in steel plate welded construction, stress-relieved annealed • Press body in monoblock design • Press slide as welded construction design, stress-relieved annealed • One-sided receptacle bores for die change consoles on the bed for up to 10 metric tons of weight • Milled surfaces to install automation equipment left to right on upright • Centralized slide locking in top dead center • Deflection bed/slide designed to 0,170 mm/m • 8-way slide guiding with solid-type lubrication •...

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hydraulic Presses up to 16.000 kN - 12

AUXILIARY EQUIPMENT HYDRAULIC PRESSES MECHANICAL EQUIPMENT_ • Milled surfaces to install automation equipment front-to-back on upright • Centralized, infinite slide locking • Deflection bed/slide designed 0,125 mm/m • Expanded daylight for die change/part transfer through the uprights • 8-way slide guiding with recirculating oil • Noise protection (noise emission < 80 dB(A)) • Die space with electrically operated roll-down guarding • Die space with hinged safety guarding • Die space guarding with light curtains • Impact shock dampening with automatically adjustable stroke limitation • Slide...

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hydraulic Presses up to 16.000 kN - 13

Improved flexibility with transverse travel of robots. Part removal. Feeder automation. Robot-automated stand-alone press for medical applications. 13

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hydraulic Presses up to 16.000 kN - 14

More. Service from Schuler. Technical service Performance enhancement • Maintenance and servicing • Optimization • Machine inspection • Modernization • Safety inspection • Die and process technology • Preventive maintenance • Energy checks Training • Teleservice • Schuler Academy • Overhaul • Production start-up support • Machine relocation • Machine installations Used equipment Service worldwide: Germany • France • Great Britain • Italy • Switzerland • Slovakia • Spain • Czech Republic • Russia • USA • Mexico • Brazil • China • India Schuler SMG GmbH & Co. KG Louis-Schuler-Str. 1 68753...

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