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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT

HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT
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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT

Product catalog summary
Overview of Hydraulic Press Systems: The document provides an in-depth look at hydraulic press systems used in manufacturing, focusing on the automotive and aerospace industries. It discusses various types of presses, their applications, and benefits.
Single Press Systems: These systems are versatile, handling a wide range of materials including aluminum and ultra-high strength materials. They are noted for user-friendly operation, high-quality output, and efficient production due to advanced hydraulic components.
Transfer Presses: Designed for high output, these presses support multi-station transfer dies and offer programmable motion characteristics, ensuring superior part quality with features like slide parallelism control.
Press Lines: Ideal for high-volume production, these lines are fully automated with efficient fault diagnostics, allowing easy integration of new die sets and quick changeovers.
Spotting and Tryout Presses: These presses simulate real production conditions for die testing and pilot lot production, offering programmable speeds and full-rated capacity throughout the stroke.
Press Hardening Systems: Used for manufacturing high-strength components, these systems improve tensile strength and design possibilities while reducing material costs.
Hydroforming Applications: This process is used for automotive components that require lightweight and structural strength, allowing high material utilization and integration of additional functions.
Fiber-Reinforced Plastics: Hydraulic press systems for these materials ensure high-quality component production with features like active ram parallelism control and efficient energy use.
Isothermal Forging Presses: Developed for titanium components, these presses focus on weight reduction and efficiency, meeting the high-quality demands of the aviation industry.
Hot Forming Presses: Designed for complex geometries, these presses offer improved energy efficiency and precise temperature control.
Large Pipe Manufacturing: Schuler provides hydraulic press technology for manufacturing longitudinally welded large pipes, offering competitive production advantages.
Schuler Service Overview: Schuler Service provides comprehensive support for production equipment, ensuring productivity and safety with over 175 years of experience. Their services extend beyond Schuler machines to include equipment from other manufacturers.
Technical Customer Support: Includes machine and safety inspections, preventive maintenance, repair and repair welding, and production support.
Components and Accessories: Offers spare parts, maintenance kits, and repair and replacement parts.
Project Business: Involves modernization, retrofits, refurbishment, and machine relocations.
Special Services: Includes service contracts, hotline and remote service, training, process optimization, and consulting.
Used Machinery: Involves purchase, sale, and evaluation of used machinery.
Schuler Service emphasizes a customer-oriented approach, providing efficient and worldwide support. Customers are encouraged to visit their website or contact them for more information.
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Catalog excerpts

HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-1

HYDRAULIC PRESS SYSTEMS Member of the ANDRITZ GROUP

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-2

Hydraulic transfer press to manufacture truck components.

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-3

Hydraulic Press systems Flexible and Efficient. Hydraulic press systems. Single press systems Flexible application for a wide range of parts Transfer presses Enhancing Profitability Step by Step Press Lines Efficient high volume production in the automotive and tier industries Spotting and Tryout Presses Safe testing and tryout of tools Manufacturing Systems for Press Hardening Applications Reliable manufacturing of high-strength components System Solutions for Hydroforming Applications Series-proven solutions from the pipe to the ready-to-install part Press Systems for Fiber-reinforced Plastics...

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-4

Flexible application for a wide range of parts. Hydraulic single press systems. Automated hydraulic system solutions. Single press system with robot automation. Efficient and reliable. Hydraulic single press systems can be loaded or unloaded manually or automatically. Alternative manufacturing process for a wide range of In combination with coil lines, destackers / blankloaders or tri-axis transfer systems, they can be used to create parts including aluminum, stainless steel and ultra-high strength materials turn-key system solutions for cost-effective part produc- High flexibility in production...

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-5

Hydraulic Press systems Enhancing Profitability Step by Step. Hydraulic transfer presses. Hydraulic transfer press with 12.000 kN capacity. High volume production of truck components on a hydraulic transfer press. High output rates. In combination with tri-axis transfer systems, hydraulic transfer presses enable part production imple changeover to different dies S on multi-station transfer dies. High throughput rates can Freely programmable motion characteristics be achieved with innovative hydraulic solutions, such as Speed and press force are programmable Schuler ring valve technology and dynamic...

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-6

Efficient series production. Hydraulic press lines. Hydraulic press line with blank loader automated by robots. Hydraulic press lines with crossbar robot automation. Flexible high volume production. Hydraulic press lines are mainly used to manufacture a wide variety of parts in small asy and quick integration of new dies sets E to medium lot sizes. Depending on the required forming chuler’s dynamic cylinder mode switching and ring S operations, the line typically consists of between four and valve technology increases production rates six single presses. The production process is fully auto-...

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-7

Hydraulic Press systems Tryout under near-production conditions. Hydraulic die-spotting and tryout presses. Tryout center with hydraulic tryout presses. Focus on part quality. Manufacturing components reliably in production. Hydraulic tryout presses ensure short tryout phases by Programmable speeds and press forces providing conditions very close to real-life production. The Slide return stroke possible at any point operator has the full-rated capacity available anywhere in Sensitive control of slide motion by means of joystick the stroke, and can lower the upper die precisely onto the Full-rated...

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-8

Proven in series production. Manufacturing systems for press hardening WITH PCH TECHNOLOGY. In the press hardening center of excellence, Schuler is consistently working at further development of the process. System solutions for high-volume production with PCH technology. Proven in series production. Press hardening (hot a cost-effective system solution with PCH technology stamping) is a process used to manufacture high-strength (Pressure Controlled Hardening) for press hardening components. In this process, the parts are hardened covering the entire process. through heating, forming with hydraulic...

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-9

Hydraulic Press systems Series proven. System solutions for TUBULAR hydroforming applications. High volume production of structural parts using the hydroforming process. Side members manufactured by tubular hydroforming. The tubular hydroforming process offers vast possibilities. There is a large variety of possibilities for hydroforming. igh component rigidity and strength H It is used in automotive design where light weights, design freedom and structural strength are needed. It also High material utilization provides opportunities to reduce multiple joined parts Integration of additional functions...

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-10

THE FUTURE IS LIGHT. Press systems for fiber-reinforced plastics. Hydraulic press for manufacturing fiber-reinforced plastics at Schuler SMG in Waghäusel, Germany. Manufacturing cell for fibre-reinforced components automated by robots. Minimal part weight. Fiber-reinforced plastics offer a great deal of scope for design, as well as minimum component igh rapid motion speeds, short pressure buildup times H weight. These advantages are also proven in autobody production. Schuler hydraulic press systems deliver innovative solutions for high volume production of fiber-reinforced plastics, and meet...

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-11

Hydraulic Press systems WEIGHT REDUCTION AND EFFICIENCY IN FOCUS. ISOTHERMAL FORMING PRESSES FOR TITANIUM PARTS. Isothermal forming press. Heating chamber in a isothermal forming press. Efficient forming of titanium. In cooperation with FormTec, During configuration of the manufacturing systems, special Schuler developed a new generation of presses. Innovative attention is paid to the requirements of the aviation heating and insulation elements guarantee even heat industry. Specific requirements such as small batch sizes, distribution and high surface quality. Low external tem- typical cycle...

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HYDRAULIC PRESS SYSTEMS FLEXIBLE AND EFFICIENT-12

For complex geometries. System solutions for hot deep drawing operations. Machines from Schuler allow for the cost-efficient production of sheet metal components using the following processes: Gas pressure forming (SPF) Diffusion bonding (DB) Hot forming/calibrating Hot deep drawing Significant advantages in terms of cost and productivity can be achieved by hot forming of titanium sheets. For example, the buy-to-fly ratio of valuable titanium raw material is significantly improved. Manufacturing complex part geometries in one forming step reduces the costs of material, logistics and installation...

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