Catalog excerpts
HYDRAULIC PRESS SYSTEMS Member of the ANDRITZ GROUP
Open the catalog to page 1Hydraulic transfer press to manufacture truck components.
Open the catalog to page 2Hydraulic Press systems Flexible and Efficient. Hydraulic press systems. Single press systems Flexible application for a wide range of parts Transfer presses Enhancing Profitability Step by Step Press Lines Efficient high volume production in the automotive and tier industries Spotting and Tryout Presses Safe testing and tryout of tools Manufacturing Systems for Press Hardening Applications Reliable manufacturing of high-strength components System Solutions for Hydroforming Applications Series-proven solutions from the pipe to the ready-to-install part Press Systems for Fiber-reinforced...
Open the catalog to page 3Flexible application for a wide range of parts. Hydraulic single press systems. Automated hydraulic system solutions. Single press system with robot automation. Efficient and reliable. Hydraulic single press systems can be loaded or unloaded manually or automatically. Alternative manufacturing process for a wide range of In combination with coil lines, destackers / blankloaders or tri-axis transfer systems, they can be used to create parts including aluminum, stainless steel and ultra-high strength materials turn-key system solutions for cost-effective part produc- High flexibility in...
Open the catalog to page 4Hydraulic Press systems Enhancing Profitability Step by Step. Hydraulic transfer presses. Hydraulic transfer press with 12.000 kN capacity. High volume production of truck components on a hydraulic transfer press. High output rates. In combination with tri-axis transfer systems, hydraulic transfer presses enable part production imple changeover to different dies S on multi-station transfer dies. High throughput rates can Freely programmable motion characteristics be achieved with innovative hydraulic solutions, such as Speed and press force are programmable Schuler ring valve technology and...
Open the catalog to page 5Efficient series production. Hydraulic press lines. Hydraulic press line with blank loader automated by robots. Hydraulic press lines with crossbar robot automation. Flexible high volume production. Hydraulic press lines are mainly used to manufacture a wide variety of parts in small asy and quick integration of new dies sets E to medium lot sizes. Depending on the required forming chuler’s dynamic cylinder mode switching and ring S operations, the line typically consists of between four and valve technology increases production rates six single presses. The production process is fully...
Open the catalog to page 6Hydraulic Press systems Tryout under near-production conditions. Hydraulic die-spotting and tryout presses. Tryout center with hydraulic tryout presses. Focus on part quality. Manufacturing components reliably in production. Hydraulic tryout presses ensure short tryout phases by Programmable speeds and press forces providing conditions very close to real-life production. The Slide return stroke possible at any point operator has the full-rated capacity available anywhere in Sensitive control of slide motion by means of joystick the stroke, and can lower the upper die precisely onto the...
Open the catalog to page 7Proven in series production. Manufacturing systems for press hardening WITH PCH TECHNOLOGY. In the press hardening center of excellence, Schuler is consistently working at further development of the process. System solutions for high-volume production with PCH technology. Proven in series production. Press hardening (hot a cost-effective system solution with PCH technology stamping) is a process used to manufacture high-strength (Pressure Controlled Hardening) for press hardening components. In this process, the parts are hardened covering the entire process. through heating, forming with...
Open the catalog to page 8Hydraulic Press systems Series proven. System solutions for TUBULAR hydroforming applications. High volume production of structural parts using the hydroforming process. Side members manufactured by tubular hydroforming. The tubular hydroforming process offers vast possibilities. There is a large variety of possibilities for hydroforming. igh component rigidity and strength H It is used in automotive design where light weights, design freedom and structural strength are needed. It also High material utilization provides opportunities to reduce multiple joined parts Integration of additional...
Open the catalog to page 9THE FUTURE IS LIGHT. Press systems for fiber-reinforced plastics. Hydraulic press for manufacturing fiber-reinforced plastics at Schuler SMG in Waghäusel, Germany. Manufacturing cell for fibre-reinforced components automated by robots. Minimal part weight. Fiber-reinforced plastics offer a great deal of scope for design, as well as minimum component igh rapid motion speeds, short pressure buildup times H weight. These advantages are also proven in autobody production. Schuler hydraulic press systems deliver innovative solutions for high volume production of fiber-reinforced plastics, and...
Open the catalog to page 10Hydraulic Press systems WEIGHT REDUCTION AND EFFICIENCY IN FOCUS. ISOTHERMAL FORMING PRESSES FOR TITANIUM PARTS. Isothermal forming press. Heating chamber in a isothermal forming press. Efficient forming of titanium. In cooperation with FormTec, During configuration of the manufacturing systems, special Schuler developed a new generation of presses. Innovative attention is paid to the requirements of the aviation heating and insulation elements guarantee even heat industry. Specific requirements such as small batch sizes, distribution and high surface quality. Low external tem- typical...
Open the catalog to page 11For complex geometries. System solutions for hot deep drawing operations. Machines from Schuler allow for the cost-efficient production of sheet metal components using the following processes: Gas pressure forming (SPF) Diffusion bonding (DB) Hot forming/calibrating Hot deep drawing Significant advantages in terms of cost and productivity can be achieved by hot forming of titanium sheets. For example, the buy-to-fly ratio of valuable titanium raw material is significantly improved. Manufacturing complex part geometries in one forming step reduces the costs of material, logistics and...
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