The entire world of sheet metal forming
112Pages

The entire world of sheet metal forming 230E-102012-WSP-3000 Copyright by Schuler Schuler AG Bahnhofstr. 41 73033 Göppingen Germany Phone +  9 7161 66-0 Fax +  9 7161 66-233 4 4 info@schulergroup.com www.schulergroup.com The entire world of sheet metal forming Forming the Future

Forming the Future Welcome to the press shop Welcome to Schuler For more than 170 years the Schuler name has stood for innovation, quality and customer-oriented service in the field of metal-forming technology. You can find our equipment in stamping plants and press shops around the world. The company has a staff of more than 5,000 – 800 of whom are engineers – at facilities in Europe, the USA, Mexico, Brazil, India, China, Thailand and Russia. As the leading systems supplier of forming technology we offer everything from a single source. Within the Schuler Group, we can design and build...

SERVO TECHNOLOGY . Innovative forming technology for the stamping plant SYSTEMS FOR MANUFACTURING BLANKS. Blanking systems with servo press or swivel shear. HYDRAULIC SINGLE PRESSES Flexible presses for suppliers to the automobile industry,the household appliance industry and for multiple metalforming MECHANICAL SINGLE PRESSES Fast, flexible and cost-effective. C-frame presses. Blanking presses, transfer and prog-die presses with link drive, knuckle-joint presses, servo presses. AUTOMATION OF SINGLE PRESS SYSTEMS . Coil lines. Roll feed units, destackers/blankloaders, tri-axis transfer...

TRYOUT SYSTEMS Cost-effective die start-up with hydraulic and mechanical tryout presses, tryout centers, die turnover devices and LIGHTWEIGHT TECHNOLOGIES Lines for press hardening (hot stamping), for cold and alu- minum forming. For forming fiber-reinforced plastics and for PROCESS TECHNOLOGY Technical service, equipment modernization, rebuilds, training and line optimization. Contact listings, From CAD foundry patterns through dies for volume production. Everything from a single source. SYSTEM SOLUTIONS FOR LARGE PIPE MANUFACTURING 99 System solutions for longitudinally welded pipes and...

STAMPING PLANT PLANNING Your partner in forming technology Schuler assists its customers in all project phases during planning for new stamping plants and the inte- gration of forming equipment into existing lines. In close cooperation with the customer engineering/plan ning, equipment purchasing, plant departments, we supply assembly, start-up and production assistance ponents. In this process the custom er also profits from the extensive Schuler project team acquired from installations all over the world. Mechanical press line with ServoDirect Technology for series production of a wide...

Servo technology ServoDirect Technology TwinServo Technology

Servo technology Overview SERVODIRECT TECHNOLOGY Flexible press technology for tomorrow's press shop. (Page 9) Twinservo technology Efficient metal forming with new press technology. (Page 11) SERVICES Tailor-made solutions for an optimum overall concept. (Page 13) 8 Servo technology Overview

Servo technology ServoDirect Technology FLEXIBLE PRESS TECHNOLOGY Presses with ServoDirect Technology are driven directly by high-perfor- mance torque motors. These develop high levels of torque, making them the appropriate drive for dynamic forming processes and allowing the slide speeds and motion sequences to be programmed individually. Servo press- es are characterized by maximum flex- ibility, high output and short die change times. They are also surprisingly posi- tive in terms of energy consumption. ServoDirect Technology can be used in stamping and forming presses, transfer and...

SERVO PRESSES IN PRODUCTION • Blanking lines with servo presses Following the market launch of (Page 15) Schuler automatic blanking and • ervo presses in monoblock design S forming presses with ServoDirect Technology, this drive technology has also comes into use in large mechanical presses.. (Page 41) • ervo presses in tie-rod design S (Page 44) • Servo press lines (Page 68) • ryout presses with ServoDirect T Technology (Page 85) Servo press in monoblock design. Press force: 2,500 kN. Servo press in tie-rod design. Capacity: 16,000 kN. Blanking line with ServoDirect Technology. Servo press...

Servo technology TwinServo Technology GROWTH NEEDS INNOVATION The machine produces with a press Schuler is continuing to write a suc- force of 16,000 kN, and is fully auto- cess story with the consistent fur- mated using components made by ther development of servo technolo- Schuler. The press has a decentral- gy. Start-up of the first transfer press ized drive with the new TwinServo with TwinServo Technology in the technology that represents an effi- Schuler Forming Center at Erfurt , cient alternative to the successful Germany demonstrates the next ServoDirect Technology for a wide...

Servo technology To deliver peak performance, you need peak equipment. Schuler presses with ServoDirect prospects for the highly diverse requirements of an extremely wide range of sectors: maximum flexibility in production, economical produc- tion of complex parts geometries and a high level of productivity with optimum parts quality. With SDTGuide, we put the condi- tions in place for our servo presses to operate with optimum effective- ness in your production environment. With a single goal: to allow you to achieve the efficiency boost that will ble time. After all, that's what pays

Systems for blank manufacturing 2 Overview 14 Blanking lines with ServoDirect Technology 15 Blanking lines with swivel shear 17 13

Systems for blank manufacturing Overview Blanking lines consist of a coil feed unit, blanking press or shear and a stacking system. The most appropriate blanking method is determined by the production lot sizes, the material being processed and the criteria for reducing scrap. Depending on what the customer needs, it is possible to configure all machine types either for steel processing alone, or processing steel and aluminum. Blanking lines WITH SERVODIREcT TECHNOLOGY Maximum flexibility and availability. (Page 15) BLANKING LINES WITH SWIVEL SHEAR High performance step-by-step. (Page 17)...