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THE ENTIRE WORLD OF METAL FORMING

THE ENTIRE WORLD OF METAL FORMING
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THE ENTIRE WORLD OF METAL FORMING

Product catalog summary
Introduction
Schuler is a prominent global entity in forming technology, offering presses, automation solutions, dies, and services for the metalworking industry. It serves automotive manufacturers, suppliers, and other industries across approximately 40 countries.
Blanking Lines
Schuler provides modular blanking line solutions from coil to blank stack, customizable for materials like aluminum and high-strength steel. Key technologies include ServoDirect presses, cross-cut shears, and laser cells for flexible production.
Hydraulic Presses
These versatile presses are suitable for sheet metal forming and die tryout, offering high production reliability and flexibility with features like hydraulic bed cushions.
Mechanical Presses
Designed for speed and economy, these include C-frame, automatic blanking, knuckle-joint, transfer, and progressive die presses.
Automation of Presses and Press Lines
Schuler's automation solutions enhance press operations with components like blankloaders and coil feed lines.
Tryout Systems
These systems support economic die integration with hydraulic and mechanical tryout presses and simulators.
Lightweight Technologies
Schuler offers systems for die hardening, cold and aluminum forming, and forming of fiber-reinforced plastics and hydroforming.
Die and Forming Technologies
Comprehensive solutions from simulation to series production are provided for die and forming technologies.
Systems for Large Diameter Pipe Production
Schuler offers spiral tube welding lines and solutions for large diameter pipe production.
Schuler Service
Technical customer service, components, accessories, and project business services are provided worldwide.
Schuler Locations and TechCenters
With operations in 40 countries, Schuler ensures global reach and support through production sites, service locations, and TechCenters.
Hydraulic Presses for Heat Exchanger Plates
These presses meet high pressing force requirements and offer flexible press force adjustment and uniform stamping depth.
Hydraulic Transfer Presses
Designed for part manufacturing with progressive dies, offering simple die adaptation and high availability.
Mechanical Presses
Schuler offers a range of mechanical presses, including C-BASEline, C-FLEXline, MC and MCF Series, TMK Series, and others, each designed for specific applications.
Programmable Slide Movement Curves
Servo presses with programmable slide movement reduce cycle times and optimize slide kinematics for fast operating speeds.
Energy Management
Optional systems store energy during regenerative braking, reducing energy costs.
Advantages of ServoDirect Technology
This technology offers increased output, improved part quality, longer die service life, and reduced energy costs.
Automation of Press Lines
Schuler's automation solutions include crossbar feeders and automatic part racking systems, enhancing efficiency and flexibility.
Tryout Systems
These systems provide flexibility for tool making and press shops, ensuring optimal die testing before production.
Lightweight Technologies
Focus on die hardening and aluminum hot stamping for weight reduction and improved crash performance.
System Engineering and Installation
Comprehensive solutions include blankloader, hydraulic press technology, and automation integration.
Die and Forming Technologies
Schuler offers die making services from simulation to series production, enhancing die competence.
Systems for Large Diameter Pipe Production
Turn-key production lines for spiral-welded large diameter pipes are developed for high performance and efficiency.
Specifications
Details include pipe diameter, length, clamping force, and water pressure specifications for various systems.
Services
Schuler provides extensive services, including technical support and project business, with a global service network.
TechCenters
These centers offer demonstrations, trials, and training on the latest technologies, supporting production optimization.
Global Presence
Schuler operates in 40 countries with a workforce of about 6,600, supporting industries like automotive and aerospace.
Conclusion
Schuler is a leader in forming technology, offering solutions to enhance productivity and efficiency in the metalworking industry, supported by a global presence and extensive service network.
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Catalog excerpts

THE ENTIRE WORLD OF METAL FORMING-1

THE ENTIRE WORLD OF METAL FORMING SCHULER Ta Member of the ANDRITZ GROUP

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THE ENTIRE WORLD OF METAL FORMING-2

Components for sheet metal forming.

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THE ENTIRE WORLD OF METAL FORMING-3

CONTENT / THE WHOLE WORLD OF SHEET METAL FORMING WELCOME TO THE PRESS PLANT. 04 WELCOME TO SCHULER. 01 | BLANKING LINES 06 Individual solutions for your production. Universal presses for automotive suppliers and the household appliance industry and diverse applications in sheet metal forming. 03 | MECHANICAL PRESSES 22 Fast, flexible and economical. C-frame presses, automatic blanking presses, knuckle-joint presses, transfer and progressive die presses and servo presses. 04 | AUTOMATION OF PRESSES 48 Blankloaders, coil feed lines, roll feed units and three-axis transfer systems. 05 | PRESS LINES...

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THE ENTIRE WORLD OF METAL FORMING-4

WELCOME TO THE PRESS PLANT. WELCOME TO SCHULER. Hot stamping press at the Göppingen location. 4

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THE ENTIRE WORLD OF METAL FORMING-5

WELCOME TO SCHULER / THE WHOLE WORLD OF SHEET METAL FORMING As the technological and global market leader for forming technology, we supply presses, automation solutions, dies, process know-how and services for the entire metalworking industry and lightweight automobile construction. Our customers include automotive manufacturers and suppliers, as well as companies in the forging, household appliance, packaging, energy and electronics industries. Schuler is a leading supplier of minting presses and implements system solutions for a wide range of different high-tech sectors. Our company has a...

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THE ENTIRE WORLD OF METAL FORMING-7

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING BLANKING LINES Schuler blanking lines offer the complete process chain BLANKING LINE WITH PRESS BLANKING LINE WITH CROSS-CUT SHEAR BLANKING LINE WITH LASER CELL - from coil to blank stack - from a single source. They work with state-of-the-art safety and control concepts. Their modular design makes customized solutions for the individual user possible. All system components have been proven in practice, are precisely aligned with each other and stand for top availability and reliability. Expansions for processing aluminum and high-strength...

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THE ENTIRE WORLD OF METAL FORMING-8

BLANKING LINES INDIVIDUAL SOLUTIONS, FLEXIBLE IN ITS APPLICATION MAXIMUM OUTPUT WITH SERVODIRECT PRESSES In addition to the use of conventional presses (mechanical or hydraulic), systems for the manufacture of form blanks are nowadays preferably equipped with servo presses. But thanks to the Schuler ServoDirect technology, the movement sequences of the press can be individually adapted to the diverse blanking dies. On one hand, this significantly increases the output performance and service life of the dies. On the other hand, the systems are designed with this technology for processing a broad...

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THE ENTIRE WORLD OF METAL FORMING-9

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING Blanking line with cross-cut shear. Blanking line with laser cell. BLANKING LINE WITH CROSS-CUT SHEAR - can be used in tight spatial conditions and low hall heights. THE SOLUTION FOR SIMPLE CUTS With its innovative DynamicFlow Technology, it offers Schuler offers blanking lines that are equipped with cross- highly flexible production conditions at comparably low cut shears for the manufacturing of rectangular, trapezoid investment costs. The laser cutting system processes a or arc cutting blanks. When the manufacturing process is broad variety...

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THE ENTIRE WORLD OF METAL FORMING-10

BLANKING LINES Figures based on stacking unit version PRODUCTION RATE OF BLANKING LINE WITH SERVO PRESS ■ Perfect for the production of contoured blank production ■ Gentle on dies through ServoDirect Technology ■ High production rate ■ Proven technology ■ High degree of automation

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THE ENTIRE WORLD OF METAL FORMING-11

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING BLANKING LINES ■> -> -> -> Figures based on stacking unit version PRODUCTION RATE OF BLANKING LINE WITH FOUR-PILLAR CROSS-CUT SHEAR Feed length [mm] 300 500 750 1 000 1 500 2 000 2 500 3 000 3 500 4 000 4 500 ■ High production rate ■ High degree of automation ■ Proven technology ■ Perfect for the production of rectangle, trapezoid or arc cut blanks ■ Attractive price-performance ratio

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THE ENTIRE WORLD OF METAL FORMING-12

BLANKING LINES BLANKING LINE WITH LASER CELL Cuts with use of laser cutting heads. PRODUCTION RATE BLANKING LINE WITH LASER The production rate of a laser system must always be viewed depending on the sheet thickness, blank contour and laser output. We will be happy to determine the possible production rate based on your product data. www.schulergroup.com/ laserblanking THE ADVANTAGES Suitable for all shapes of blanks Reduced material costs No costs for dies and die storage High energy efficiency aster product change resulting in a high degree of F Reduced investment volume availability Adjustment...

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THE ENTIRE WORLD OF METAL FORMING-13

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING 1. Decoiler 2. Coil infeed 3. Crop shear 4. Coil washing machine 5. Straightener 6. Loop pit 7. Roll feed unit 8. Telescopic roller train with left-over coil feed 9. Blanking press with ServoDirect Technology 12. Vacuum blower for stacking aluminum blanks THE REQUIREMENTS Delivery of a blanking line for the production of contoured blanks with the shortest possible downtimes during coil change. ■ Cutting steel, aluminum and high-strength steel up to 1 200 Newton / square millimeter ■ Coil width: 2 150 millimeters ■ Coil thickness: 0.5 to 2.5...

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THE ENTIRE WORLD OF METAL FORMING-15

HYDRAULIC PRESSES / THE WHOLE WORLD OF SHEET METAL FORMING HYDRAULIC PRESSES They must be flexible. We have the machines for that. HYDRAULIC PRESSES PRESSES FOR THE NON-AUTOMOTIVE INDUSTRY HYDRAULIC TRANSFER PRESSES Schuler hydraulic press systems are impressive with their extraordinarily versatility, which provides you with the efficient series production of a broad spectrum of components - from the blank to the finished part. Innovative hydraulic solutions thereby ensure increased output, production reliability and top quality. Whether in classic sheet metal forming, die tryout, die hardening,...

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THE ENTIRE WORLD OF METAL FORMING-16

HYDRAULIC PRESSES ECONOMICAL, FLEXIBLE AND PRODUCTION RELIABLE Because of their versatility, hydraulic presses offer a broad range of applications in the press shop. They can be used as an individual press, automated press system, transfer press or tryout press. A combination with coil line, blankloader or three-axis transfer system results in turnkey system solutions for economical parts manufacturing. Their design is modular and they offer a broad range of expansion options to the user. Equipped with hydraulic bed cushion, cutting impact reduction, slide parallelism and step operation, hydraulic...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.