THE ENTIRE WORLD OF METAL FORMING
116Pages

THE ENTIRE WORLD OF METAL FORMING SCHULER Ta Member of the ANDRITZ GROUP

Components for sheet metal forming.

CONTENT / THE WHOLE WORLD OF SHEET METAL FORMING WELCOME TO THE PRESS PLANT. 04 WELCOME TO SCHULER. 01 | BLANKING LINES 06 Individual solutions for your production. Universal presses for automotive suppliers and the household appliance industry and diverse applications in sheet metal forming. 03 | MECHANICAL PRESSES 22 Fast, flexible and economical. C-frame presses, automatic blanking presses, knuckle-joint presses, transfer and progressive die presses and servo presses. 04 | AUTOMATION OF PRESSES 48 Blankloaders, coil feed lines, roll feed units and three-axis transfer systems. 05 | PRESS...

WELCOME TO THE PRESS PLANT. WELCOME TO SCHULER. Hot stamping press at the Göppingen location. 4

WELCOME TO SCHULER / THE WHOLE WORLD OF SHEET METAL FORMING As the technological and global market leader for forming technology, we supply presses, automation solutions, dies, process know-how and services for the entire metalworking industry and lightweight automobile construction. Our customers include automotive manufacturers and suppliers, as well as companies in the forging, household appliance, packaging, energy and electronics industries. Schuler is a leading supplier of minting presses and implements system solutions for a wide range of different high-tech sectors. Our company has...

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING BLANKING LINES Schuler blanking lines offer the complete process chain BLANKING LINE WITH PRESS BLANKING LINE WITH CROSS-CUT SHEAR BLANKING LINE WITH LASER CELL - from coil to blank stack - from a single source. They work with state-of-the-art safety and control concepts. Their modular design makes customized solutions for the individual user possible. All system components have been proven in practice, are precisely aligned with each other and stand for top availability and reliability. Expansions for processing aluminum and...

BLANKING LINES INDIVIDUAL SOLUTIONS, FLEXIBLE IN ITS APPLICATION MAXIMUM OUTPUT WITH SERVODIRECT PRESSES In addition to the use of conventional presses (mechanical or hydraulic), systems for the manufacture of form blanks are nowadays preferably equipped with servo presses. But thanks to the Schuler ServoDirect technology, the movement sequences of the press can be individually adapted to the diverse blanking dies. On one hand, this significantly increases the output performance and service life of the dies. On the other hand, the systems are designed with this technology for processing a...

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING Blanking line with cross-cut shear. Blanking line with laser cell. BLANKING LINE WITH CROSS-CUT SHEAR - can be used in tight spatial conditions and low hall heights. THE SOLUTION FOR SIMPLE CUTS With its innovative DynamicFlow Technology, it offers Schuler offers blanking lines that are equipped with cross- highly flexible production conditions at comparably low cut shears for the manufacturing of rectangular, trapezoid investment costs. The laser cutting system processes a or arc cutting blanks. When the manufacturing process is broad...

BLANKING LINES Figures based on stacking unit version PRODUCTION RATE OF BLANKING LINE WITH SERVO PRESS ■ Perfect for the production of contoured blank production ■ Gentle on dies through ServoDirect Technology ■ High production rate ■ Proven technology ■ High degree of automation

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING BLANKING LINES ■> -> -> -> Figures based on stacking unit version PRODUCTION RATE OF BLANKING LINE WITH FOUR-PILLAR CROSS-CUT SHEAR Feed length [mm] 300 500 750 1 000 1 500 2 000 2 500 3 000 3 500 4 000 4 500 ■ High production rate ■ High degree of automation ■ Proven technology ■ Perfect for the production of rectangle, trapezoid or arc cut blanks ■ Attractive price-performance ratio

BLANKING LINES BLANKING LINE WITH LASER CELL Cuts with use of laser cutting heads. PRODUCTION RATE BLANKING LINE WITH LASER The production rate of a laser system must always be viewed depending on the sheet thickness, blank contour and laser output. We will be happy to determine the possible production rate based on your product data. www.schulergroup.com/ laserblanking THE ADVANTAGES Suitable for all shapes of blanks Reduced material costs No costs for dies and die storage High energy efficiency aster product change resulting in a high degree of F Reduced investment volume availability...

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING 1. Decoiler 2. Coil infeed 3. Crop shear 4. Coil washing machine 5. Straightener 6. Loop pit 7. Roll feed unit 8. Telescopic roller train with left-over coil feed 9. Blanking press with ServoDirect Technology 12. Vacuum blower for stacking aluminum blanks THE REQUIREMENTS Delivery of a blanking line for the production of contoured blanks with the shortest possible downtimes during coil change. ■ Cutting steel, aluminum and high-strength steel up to 1 200 Newton / square millimeter ■ Coil width: 2 150 millimeters ■ Coil thickness: 0.5 to...

HYDRAULIC PRESSES / THE WHOLE WORLD OF SHEET METAL FORMING HYDRAULIC PRESSES They must be flexible. We have the machines for that. HYDRAULIC PRESSES PRESSES FOR THE NON-AUTOMOTIVE INDUSTRY HYDRAULIC TRANSFER PRESSES Schuler hydraulic press systems are impressive with their extraordinarily versatility, which provides you with the efficient series production of a broad spectrum of components - from the blank to the finished part. Innovative hydraulic solutions thereby ensure increased output, production reliability and top quality. Whether in classic sheet metal forming, die tryout, die...

HYDRAULIC PRESSES ECONOMICAL, FLEXIBLE AND PRODUCTION RELIABLE Because of their versatility, hydraulic presses offer a broad range of applications in the press shop. They can be used as an individual press, automated press system, transfer press or tryout press. A combination with coil line, blankloader or three-axis transfer system results in turnkey system solutions for economical parts manufacturing. Their design is modular and they offer a broad range of expansion options to the user. Equipped with hydraulic bed cushion, cutting impact reduction, slide parallelism and step operation,...