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THE ENTIRE WORLD OF METAL FORMING

THE ENTIRE WORLD OF METAL FORMING
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THE ENTIRE WORLD OF METAL FORMING

Product catalog summary
Introduction
Schuler is a leading global provider of forming technology, offering presses, automation solutions, dies, and services for the metalworking industry. The company operates in approximately 40 countries, serving automotive manufacturers, suppliers, and other industries.
1. Blanking Lines
Schuler provides modular blanking line solutions that can be customized and retrofitted for materials like aluminum and high-strength steel. Key technologies include ServoDirect presses, cross-cut shears, and laser cells for flexible production.
2. Hydraulic Presses
These versatile presses are suitable for applications such as sheet metal forming and processing fiber-reinforced plastics, offering features like hydraulic bed cushions and cutting impact reduction.
3. Mechanical Presses
Designed for speed and economy, these presses include C-frame, automatic blanking, and servo presses, suitable for various sheet metal forming applications.
4. Automation of Presses and Press Lines
Schuler offers automation solutions to enhance press operations, including blank loaders, coil feed lines, and transfer systems, with fully automated press lines for optimal performance.
5. Tryout Systems
These systems support economic die integration with hydraulic and mechanical tryout presses, die turnover devices, and simulators.
6. Lightweight Technologies
Schuler provides systems for die hardening, cold and aluminum forming, and forming fiber-reinforced plastics, addressing the demand for lightweight construction in the automotive industry.
7. Die and Forming Technologies
Comprehensive solutions are offered from simulation to series production for die and forming technologies.
8. Systems for Large Diameter Pipe Production
Schuler offers spiral tube welding lines and solutions for large diameter pipe production.
9. Schuler Service
Technical customer service, components, accessories, and project business services are provided worldwide.
10. Schuler Locations and TechCenters
Schuler operates production sites, service locations, and TechCenters in 40 countries, ensuring global reach and support.
Hydraulic Presses for Heat Exchanger Plates
These presses require high pressing forces and diverse plate geometries. Solutions include hydraulic coining presses with multi-cylinder systems for flexible press force adjustment.
Mechanical Presses
Schuler offers a range of mechanical presses, including C-frame, knuckle-joint, and servo presses, designed for efficient metal part production.
Programmable Slide Movement Curves
Servo presses with programmable slide movement reduce cycle times and optimize slide kinematics for fast operating speeds.
Energy Management
Optional systems store energy during regenerative braking, reducing energy costs and smoothing current peaks.
Automation of Press Lines
Schuler's automation solutions enhance press line performance with components like blankloaders and crossbar robots, ensuring high-quality parts and increased productivity.
Tryout Systems
These systems provide flexibility for tool making and press shops, featuring hydraulic and mechanical presses and die change devices.
Lightweight Technologies
Focus on die hardening and forming of lightweight materials like aluminum and fiber-reinforced plastics, improving crash behavior and reducing part weight.
System Engineering and Installation
Comprehensive solutions include blankloader, hydraulic press technology, and automation integration.
Die and Forming Technologies
Schuler offers die and forming technologies from simulation to series production, enhancing capabilities with the acquisition of AWEBA Group.
Systems for Large Diameter Pipe Production
Turn-key production lines for spiral-welded large diameter pipes are developed, focusing on high performance and quality.
Services Offered
Technical support, components, project services, and special services like training and consulting are provided.
Global Presence
Schuler operates in 40 countries with over 6,600 employees, offering comprehensive support and solutions.
TechCenters
Located in Germany and the USA, these centers offer state-of-the-art machines for demonstrations, trials, and training.
Conclusion
Schuler is a leader in forming technology, providing advanced systems and services to enhance productivity and safety in metal forming processes.
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Catalog excerpts

THE ENTIRE WORLD OF METAL FORMING-1

THE ENTIRE WORLD OF METAL FORMING SCHULER Ta Member of the ANDRITZ GROUP

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THE ENTIRE WORLD OF METAL FORMING-2

Components for sheet metal forming.

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THE ENTIRE WORLD OF METAL FORMING-3

CONTENT / THE WHOLE WORLD OF SHEET METAL FORMING WELCOME TO THE PRESS PLANT. 04 Individual solutions for your production. Universal presses for automotive suppliers and the household appliance industry and diverse applications in sheet metal forming. Fast, flexible and economical. C-frame presses, automatic blanking presses, knuckle-joint presses, transfer and progressive die presses and servo presses. Blankloaders, coil feed lines, roll feed units and three-axis transfer systems. Hydraulic, hybrid, mechanical or servo press lines are fully automated system solutions. Systems for die hardening,...

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THE ENTIRE WORLD OF METAL FORMING-4

WELCOME TO THE PRESS PLANT. WELCOME TO SCHULER. Hot stamping press at the Göppingen location. 4

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THE ENTIRE WORLD OF METAL FORMING-5

WELCOME TO SCHULER / THE WHOLE WORLD OF SHEET METAL FORMING As the technological and global market leader for forming technology, we supply presses, automation solutions, dies, process know-how and services for the entire metalworking industry and lightweight automobile construction. Our customers include automotive manufacturers and suppliers, as well as companies in the forging, household appliance, packaging, energy and electronics industries. Schuler is a leading supplier of minting presses and implements system solutions for a wide range of different high-tech sectors. Our company has a...

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THE ENTIRE WORLD OF METAL FORMING-7

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING BLANKING LINES Schuler blanking lines offer the complete process chain BLANKING LINE WITH PRESS BLANKING LINE WITH CROSS-CUT SHEAR BLANKING LINE WITH LASER CELL - from coil to blank stack - from a single source. They work with state-of-the-art safety and control concepts. Their modular design makes customized solutions for the individual user possible. All system components have been proven in practice, are precisely aligned with each other and stand for top availability and reliability. Expansions for processing aluminum and high-strength...

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THE ENTIRE WORLD OF METAL FORMING-8

BLANKING LINES INDIVIDUAL SOLUTIONS, FLEXIBLE IN ITS APPLICATION MAXIMUM OUTPUT WITH SERVODIRECT PRESSES In addition to the use of conventional presses (mechanical or hydraulic), systems for the manufacture of form blanks are nowadays preferably equipped with servo presses. But thanks to the Schuler ServoDirect technology, the movement sequences of the press can be individually adapted to the diverse blanking dies. On one hand, this significantly increases the output performance and service life of the dies. On the other hand, the systems are designed with this technology for processing a broad...

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THE ENTIRE WORLD OF METAL FORMING-9

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING Blanking line with cross-cut shear. Blanking line with laser cell. BLANKING LINE WITH CROSS-CUT SHEAR - can be used in tight spatial conditions and low hall heights. THE SOLUTION FOR SIMPLE CUTS With its innovative DynamicFlow Technology, it offers Schuler offers blanking lines that are equipped with cross- highly flexible production conditions at comparably low cut shears for the manufacturing of rectangular, trapezoid investment costs. The laser cutting system processes a or arc cutting blanks. When the manufacturing process is broad variety...

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THE ENTIRE WORLD OF METAL FORMING-10

BLANKING LINES Figures based on stacking unit version ■ Perfect for the production of contoured blank production ■ Gentle on dies through ServoDirect Technology ■ High production rate ■ Proven technology ■ High degree of automation

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THE ENTIRE WORLD OF METAL FORMING-11

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING BLANKING LINES ■> -> -> -> Figures based on stacking unit version PRODUCTION RATE OF BLANKING LINE WITH FOUR-PILLAR CROSS-CUT SHEAR ■ High production rate ■ High degree of automation ■ Perfect for the production of rectangle, trapezoid or arc cut blanks ■ Attractive price-performance ratio

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THE ENTIRE WORLD OF METAL FORMING-12

BLANKING LINES PRODUCTION RATE BLANKING LINE WITH LASER The production rate of a laser system must always be viewed depending on the sheet thickness, blank contour and laser output. We will be happy to determine the possible production rate based on your product data. ■ Suitable for all shapes of blanks ■ No costs for dies and die storage ■ Faster product change resulting in a high degree of availability ■ Adjustment of blank contours after production start-up ■ Simultaneous production of different blank shapes Reduced material costs High energy efficiency Reduced investment volume Space-saving...

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THE ENTIRE WORLD OF METAL FORMING-13

BLANKING LINE / THE WHOLE WORLD OF SHEET METAL FORMING BLANKING LINE WITH SERVODIRECT TECHNOLOGY CUSTOMER: AUTOMOTIVE SUPPLIER, PEOPLE'S REPUBLIC OF CHINA 4. Coil washing machine 7. Roll feed unit 8. Telescopic roller train with left-over coil feed 9. Blanking press with ServoDirect Technology 12. Vacuum blower for stacking aluminum blanks Delivery of a blanking line for the production of contoured blanks with the shortest possible downtimes during coil change. ■ Cutting steel, aluminum and high-strength steel up to 1 200 Newton / square millimeter ■ Coil width: 2 150 millimeters ■ Coil thickness:...

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THE ENTIRE WORLD OF METAL FORMING-15

HYDRAULIC PRESSES / THE WHOLE WORLD OF SHEET METAL FORMING HYDRAULIC PRESSES They must be flexible. We have the machines for that. HYDRAULIC PRESSES PRESSES FOR THE NON-AUTOMOTIVE INDUSTRY HYDRAULIC TRANSFER PRESSES Schuler hydraulic press systems are impressive with their extraordinarily versatility, which provides you with the efficient series production of a broad spectrum of components - from the blank to the finished part. Innovative hydraulic solutions thereby ensure increased output, production reliability and top quality. Whether in classic sheet metal forming, die tryout, die hardening,...

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THE ENTIRE WORLD OF METAL FORMING-16

HYDRAULIC PRESSES ECONOMICAL, FLEXIBLE AND PRODUCTION RELIABLE Because of their versatility, hydraulic presses offer a broad range of applications in the press shop. They can be used as an individual press, automated press system, transfer press or tryout press. A combination with coil line, blankloader or three-axis transfer system results in turnkey system solutions for economical parts manufacturing. Their design is modular and they offer a broad range of expansion options to the user. Equipped with hydraulic bed cushion, cutting impact reduction, slide parallelism and step operation, hydraulic...

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All SCHULER - MÜLLER WEINGARTEN catalogs and technical brochures

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  4. Laser Lines

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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