blanking lines Catalogue 2013
16Pages

Member of the ANDRITZ GROUP

blanking lines From Schuler. customized solutions for your production. Performance along the line. Blanking lines from Schuler offer the complete manufacturing process – from coil to the blank stack – all from a single source. They employ cutting-edge safety and control concepts. The modular construction method allows Schuler to offer solutions that specifically meet the customer’s needs. All line components have a proven track record of performance in the plant. They are precisely interfaced with one another to guarantee the highest levels of uptime and reliability. Extensions can easily...

blanking lines Blanking line with cut-to-length shears. Blanking line with laser cell. Blanking with cut-to-length shears – the solution for Laser blanking: Flexible and space saving. Laser blanking simple shapes. For the production of rectangular, trape- lines are also particularly well suited to production zoidal or curved blanks, Schuler offers blanking lines processes with frequent product changes, as no dies are equipped with cut-to-length shears. If the manufacturing used in laser cutting. Therefore, there are no investment process is limited to simple shapes, then cut-to-length costs...

BLANKING LINE WITH PRESS. Blank shapes when using a press with swiveling tools (stroke rate max. 105 min-1]. Figures based on stacking unit version PERFORMANCE OF BLANKING LINE WITH SERVO PRESS STOPBDROP & FLY0DROP ldea[ for the production of shaped blanks High output rates GenUe on the die thanks to ServoDirect Technology Proven technology

BLANKING LINES BLANKING LINE WITH CUT-TO-LENGTH SHEAR Blank shapes when using a cut-to-length shear (stroke rate max. 120 mi n-1]. Figures based on stacking unit version PERFORMANCE OF BLANKING LINE WITH 4-COLUMN CUT-TO-LENGTH SHEARS STOPBDROP & FLY 0 DROP ■ High output rates ■ High level of automation ■ Ideal for the production of rectangular, trapezoidal ■ Good value for the money

BLANKING LINE WITH LASER CELL. Blank shapes when using laser cutting heads. PERFORMANCE OF BLANKING LINE WITH LASER The performance of a laser line always depends on the coil thickness, blank contours and laser efficiency. We would be happy to calculate the possible output based on your product data. ■ Suitable for all blank shapes ■ Reduced material costs ■ No costs for dies and die storage ■ High energy efficiency ■ Fast product changes and thus high level of uptime ■ Reduced investment volume ■ Adjustment of blank contours after production launch ■ Space-spacing design ■ Simultaneous...

blanking lines Our blanking solutions. BLANKING PRESS, CUT-TO-LENGTH SHEARS. BLANKING PRESS CUT-TO-LENGTH SHEARS ervo drive with torque motors including energy storage S wiveling rectangular blanking for rectangular, S or with conventional flywheel ervo drive: improved cycle times and reduced die wear S due to die-specific optimization of slide movement trapezoidal and parallelogram blanks Exchangeable blanking dies with short die change times Optional: curved / wave cut dies Monoblock design or alternatively divided configuration ne or two moving bolsters ( “Front-Back”, “T-Track” or O...

LASER CELL. LASER CELL ■ Several laser blanking heads working in parallel ■ Continuous coil transport ■ No blanking dies required ■ No restriction of blank design and optimization ■ Simultaneous production of varying blanks ■ Reduced scrap due to optimized blank nesting ■ Quick product change

blanking lines LINE COMPONENTS. Front-of-Line. COIL PROVISION Lifting platform, loading cart or coil shuttle Coil weights up to 35 metric tons per coil umber of provision places on cart can be selected N Provision on V-prisms or support rollers Various inside diameters possible Coil preparation in separate safety zone Single or double decoiler Component /option for blanking line with press P , with cut-to-length shear S   with laser L , 9

LINE COMPONENTS. Front-of-Line. THREADING UNIT WITH CROPPING SHEARS EDGE TRIMMING DEVICE Threading from above and optionally from below rimming of strip edges up to 130 mm T Separate dirt and clean rolls utomatic chopping of separated strip edges with scrap A Automated covering of clean rolls Component /option for blanking line with press P , with cut-to-length shear S   with laser L , 10

BLANKING LINES WASHER UNIT ■ Easy access to components ■ Specialized filter concepts ■ Can be used with various washing fluids ■ Can be raised or moved out for aluminum processing ■ Alternative vacuum cleaning (suction cup bar) ■ Strip thickness from 0.5 to 4.0 mm ■ Six-high block leveling cassette ■ Automated adjustment of support rollers ■ Movable intermediate rollers to raise blank quality and leveler service life ■ Last leveling roller independently adjustable ■ Manual or automated cassette changeovers ■ Draw-in rollers for steel and aluminum ■ FEM-calculated construction for superior...

LINE COMPONENTS. Front of Line | End of Line. Servo ROLL FEED CLEANING DEVICE High speed and acceleration thanks to servo direct drive Brush cleaning for blanks ombination of feed for steel and feed for aluminum C Alternative: Washer unit for lubricated blanks otorized strip side guiding with off-center adjustment M Measuring wheel Quick lifting Weld seam recognition (optical and /  r inductive) o Component /option for blanking line with press P , with cut-to-length shear S   with laser L , 12

blanking lines LINE COMPONENTS. End-of-Line. STACKING UNIT Operating modes: Fly2Drop, Stop2Drop For steel and /  r aluminum blanks o Stacking of single parts or several different parts simultaneously Part orientation during stacking aximum of two stacking stations M Number of robots and stacking nests can be selected and place for four stacks dvanced air technology for aluminum blanks A Number of stacking places can be selected individually Ejection of individual blanks for quality control with high energy savings elescoping conveyors individually adjustable T in width and length reely...