Blanking lines Catalogue 2011
10Pages

Blanking lines from Schuier. Better performance automatically. Perfomance along the line. Automation from Schuier.

PERFOMANCE ALONG THE LINE. AUTOMATION FROM SCHULER. Blanking lines from Schuier - customized solutions, flexible in their range of applications Blanking lines from Schuier offer the complete manufacturing process - from coil to the blank stack - all from a single source. The modular construction method allows Schuier to offer solutions that exactly meet the customer's needs. All line components have a proven track record of performance in the plant. They are precisely interfaced with one another to guarantee the highest levels of uptime and reliability. SUPERIOR PERFORMANCE THANKS TO SERVO...

Capability overview BLANK SHAPES WHEN USING A PRESS WITH SWIVELLING TOOLS (STROKE RATE MAX. 195 SPM) BLANK SHAPES WHEN USING A PRESS WITH CUT-TO-LENGTH SHEARS (STROKE RATE MAX. 120 SPM) FEED CAPACITY OF THE PRESSES FEED CAPACITY OF THE 4-COLUMN CUT-TO-LENGTH SHEAR YOUR ADVANTAGES High production rates High levels of uptime High level of automation Fast changeovertimes Advanced safety and control concept Ergonomie visualization and operating concept Minimized exposure to noise by means of sound dampening Worldwide service

PERFOMANCE ALONG THE LINE. AUTOMATION FROM SCHULER. Highest performance with the highest level of flexibility - Blanking lines with ServoDirect Technology Coil loading/decoiler Threading unit with scrap disposal Washing unit Loop-related equipment Roll feeding. Schuier Power Feed Telescoping roller conveyor Blanking press with ServoDirect Technology ServoDirect Technology

1 | COIL LOADING  /  DECOILER • Coil weights up to 35 metric t per coil • Coil widths up to 2,150 mm [84.6 in.] • Outside diameters up to 2,000 mm [78.7 in.] • Various inside diameters possible • Coil loading with stool or cart • V-prisms or support rollers • Single or double decoiler • Manual or automated loading 2 | THREADING UNIT • Strip insertion from above, from below, combined • Telescoping and swiveling threading tables • Dirt rollers and clean rollers • Guide plate for optimal coil guiding between the rollers • Integrated cropping shear for manual or automated scrap removal and...

• Strip thickness from 0.5 to 3.0 mm [0.02 to 0.12 in.] • Six-high block levelling cassette • Last levelling roller independently adjustable • Manual or automated cassette changeovers • FEM-calculated construction for superior stability • Cleaning device • Low-friction rollers to protect outer skin surface quality • Automated loop control with optical sensors • Dampening arc for optimal strip guiding under high • Strip clamping to prevent backward slippage 6 I ROLL FEED, SCHULER POWER FEED • High speed and acceleration thanks to direct drive from servo motors • Motorized strip side guiding...

7 I TELESCOPING ROLLER CONVEYOR •Can telescope to adapt to a variety of tool dimensions - switch-off device • Height adjustable • Residual strip feeding to reduce scrap 8 I BLANKING PRESS WITH SERVODIRECT TECHNOLOGY • Servo press with a stroke rate up to 105 spm • Full press force available even in set-up operating mode • 100 mm/min. [3.92 in./min.] slide adjustment speed forfast • ServoDirect Drive with energy storage • Tools for contoured blanks and swivelling • Wide variety of motion characteristics can be programmed • A variety of moving bolster concepts SBÍVCDirect Technology Operating...

PERFOMANCE ALONG THE LINE. AUTOMATION FROM SCHULER. Blanking lines from Schuier - More options for your production UPSTREAM CROPPING STATION EDGE TRIMMING DEVICE Removal of the exposed, soiled section of the coil Preparation of the leading edge of the coil for faster threading Trimming of strip edges up to 130 mm [512 in.] per side Automatic chopping of separated strip edges, with scrap CUT-TO-LENGTH SHEAR Equipped with different blanking cassettes Manual or fully automated changeovers Integrated residual strip driver and strip side guiding

Used by customers worldwide Across the world automakers and their suppliers depend on Schuier know-how. BLANKING LINES BY SCHULER (SINCE 1990) ■ Blanking lines for steel ■ Blanking lines for steel/aluminum Customers worldwide

More. Service from Schuler. Technical service Performance enhancement • Maintenance and servicing • Optimization • Machine inspection • Modernization • Safety inspection • Die and process technology • Preventive maintenance • Energy checks Training • Teleservice • Schuler Academy • Overhaul • Production start-up support • Machine relocation • Machine installations Used equipment Schuler Automation Heßdorf Service numbers: Phone: + 49 9135 715-358 Fax: + 49 9135 715-249 SCHULER AUTOMATION GMBH & CO. KG Louis-Schuler-Str. 1 91093 Heßdorf Germany Phone +  49 9135 715 - 0 Fax +  49 9135...