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Blank washers

Blank washers

Blank washers

Product catalog summary
Introduction
Schuler's blank washers are designed to enhance part quality in stamping plants by ensuring a clean process. They remove dirt and deposits from blanks and apply a protective oil film, with the washing medium stored in tanks either under the washer unit or externally.

Modular Concept
The washers feature a modular design, allowing for modifications to meet new requirements through various add-on options. They use modular filter concepts, roller brushes, and washing mediums to ensure optimal surface cleanliness for aluminum and steel blanks. Squeegee rollers apply a specific quantity of oil as a protective coating.

Advantages of Using Blank Washers
  • Superior surface quality for steel and aluminum
  • Consistent component quality
  • Increased productivity
  • Cost savings across the processing sequence
  • Extended intervals between die-cleaning operations

Performance and Automation
Schuler's automation includes electronically synchronized rollers for high throughput rates, reducing maintenance times and costs. Safety valves and maintenance capabilities during production enhance operational efficiency.

Functions of the Blank Washer
  1. Blanks are fed via feed rollers.
  2. High-volume spray application of washing media before and after brush rollers.
  3. Dirt removal via roller brushes.
  4. Application of oil via squeegee rollers to form a protective film.
Options include a second pair of squeegee rollers and external tanks.

Maintenance During Production
The unit can be moved out of the press line on rails for maintenance without interrupting production, increasing uptime for the entire line.

Technical Service and Support
Schuler offers comprehensive technical services, including maintenance, machine inspection, safety checks, preventive maintenance, and more. They provide global service across multiple countries.
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Catalog excerpts

Blank washers-1

Blank washers for optimum part quality

 Open the catalog to page 1
Blank washers-2

Perfomance along the line. Automation from Schuler. Blank washers for optimum part quality A clean process in the stamping plant is from the blanks and apply a protective or in external tanks below floor level, essential for good forming results. Blank film of oil. The washing medium is for example. washing units remove dirt and deposits stored in tanks under the washer unit Blank washer integrated into a destacker. Modular concept Schuler blank washers have a modular design. As a result, they can be modified ADVANTAGES OF USING BLANK WASHERS for new requirements using a range of add-on options....

 Open the catalog to page 2
Blank washers-3

Safety valves at inlet ELECTRONICALLY SYNCHRONIZED Electronically synchronized rollers permit high rates of throughput. The roller pair can be individually reground and synchronized. This reduces mainte- nance times and costs. The synchronized surface or contact provides optimum Electronically synchronized rollers Q Infeed rollers Q Brush rollers Q Squeegee rollers Q Spray nozzles Maintenance work can be performed during MAINTENANCE DURING PRODUCTION If the forming process does not require blank washing, the unit can be moved out of the press line on rails. Essential main- tenance can then be...

 Open the catalog to page 3
Blank washers-4

More. Service from Schuler. Technical service • Maintenance and servicing • Machine inspection • Safety inspection • Preventive maintenance • Energy checks • Teleservice • Overhaul • Machine relocation • Machine installations Performance enhancement • Optimization • Modernization • Die and process technology Training • Schuler Academy • Production start-up support Used equipment Service worldwide: Germany • France • Great Britain • Italy • Switzerland • Slovakia • Spain • Czech Republic • Russia • USA • Mexico • Brazil • China • India Schuler Automation GmbH & Co. KG Louis-Schuler-Str. 9  75050...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.