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Automation for press lines

Automation for press lines

Automation for press lines

Product catalog summary
Overview: The document outlines Schuler's automation solutions for press lines, focusing on enhancing productivity through advanced technologies. It covers front-of-line, press-to-press, and end-of-line automation, emphasizing flexibility, speed, and reliability.
Front-of-Line Automation: Schuler offers various destacking solutions using robots and feeders. Key systems include floor-mounted and overhead robots, with production rates ranging from 11 to 20 strokes per minute. Centering systems are available in gravity-type, optical, and mechanical configurations.
Press-to-Press Automation: The document highlights the use of crossbar robots and feeders for efficient part transport between presses. These systems offer flexible orientation, easy programming, and high uptime, suitable for both servo and mechanical high-speed press lines.
End-of-Line Processing: Emphasizing gentle handling, Schuler provides automated stacking systems using robots and overhead feeders. These systems ensure high-quality component stacking, with options for ergonomic part positioning and unique suction-cup technology for sensitive surfaces.
Additional Automation Solutions: Schuler also offers automation for hot forming, die change systems, and machine tools, along with solutions for laser systems and stack turnover devices.
Service and Support: Schuler provides comprehensive technical services, including maintenance, safety inspections, and performance enhancements. Training and support are available through the Schuler Academy, with global service coverage.
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Catalog excerpts

Automation for press lines-1

Automatically more productivity Automation for press lines Perfomance along the line. Automation from Schuler. Forming the Future

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Automation for press lines-2

Front-of-line -. Destacking Schuler offers various flexible solutions for automated blank destacking by blankloader. Depending on blank size, weight, shape, kind of material and loading speed, the user of a press line can choose among the following standardized destacking / blankloading systems. Centering Centering blanks before the first forming station is a basic prerequisite for excellent drawing results. A loading robot or crossbar automation then performs part transfer onto the drawing die of Press 1. Destackers Centering systems ■ With floor-mounted robots Production rates up to 11 strokes/minute...

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Automation for press lines-3

Press-to-press automation Fast and reliable part transport Robots ■ Part transport with flexible orientation Part rotation ■ Simple programming ■ High availability ■ Freely programmable to change part position ■ Crossbar Robot ■ Part transport with flexible orientation distances 5 – 10 m (16.5 – 33 ft.) ■ No part rotation required ■ Easy programming ■ High uptime levels thanks to standard robots ■ Freely programmable to change part position ■ Press Crossbar Feeder ■ Seven degrees of motion freedom intermediate station required ■ Only one set of tooling for transfer between presses ■ Compact construction...

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Automation for press lines-4

GENTLE FINISHED COMPONENT PROCESSING After the final forming station, the main goal is fast and gentle end-of-line part processing. Parts are taken from the exit conveyor and stacked - either manually or in the fully automated mode. Automated finished part stacking systems are both fast and reliable, and they ensure the highest level of component quality. This process is achieved by robots or overhead feeders for reliable part handling and, if required, positioning of intermediate stations for gentle part stacking. A unique suction-cup technology further protects highly sensitive surfaces in...

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Automation for press lines-5

Automation in the stamping plant For new lines and modernization projects. Schuler develops the most suitable automation concept for press lines, after careful consideration of the part families, throughput rates and space requirements. In addition to conventional robotic and crossbar solutions, advanced crossbar automation technology offers new perspectives. For the modernization of existing press lines, we also offer production-tested system solutions for reliable, high-quality component manufacturing. Automation for press lines Other Schuler automation solutions ■ Destackers / blankloaders...

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Automation for press lines-6

More. Service from Schuler. Technical service • Maintenance and servicing • Machine inspection • Safety inspection • Preventive maintenance • Energy checks • Teleservice • Overhaul • Machine relocation • Machine installations Performance enhancement • Optimization • Modernization • Die and process technology Training • Schuler Academy • Production start-up support Used equipment Service worldwide: Germany • France • Great Britain • Italy • Poland • Switzerland • Slovakia • Spain • Czech Republic • Russia • USA • Mexico • Brazil • China • India • Thailand Schuler Automation GmbH & Co. KG Louis-Schuler-Str....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.