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Spray Rinse & Steam Handling

Spray Rinse & Steam Handling

Spray Rinse & Steam Handling

Product catalog summary
Spray Rinse Valve 27 SR
The Fetterolf Spray Rinse Valve Type 27 SR is designed for cleaning large tanks or reactor walls without opening the vessel, enhancing safety and reducing cleaning time. It is commonly used in the Plastics & Polymer, Fine Chemicals, and Pharmaceutical industries. The valve features a two-stage spray pattern and a robust design with a metal-to-metal shut-off.

Application: Used for cleaning vessels post-batch operations with water, steam, solvents, and anti-sticking agents, ensuring efficient cleaning and safety in toxic media environments.

Operation: The spray tube assembly extends to initiate spraying and retracts post-cleaning. The valve ensures a 360-degree spray pattern and prevents clogging with a continuous water flow.

Key Features: Available in sizes 3/4” to 2”, with metal-to-metal shut-off, customizable spray patterns, and zero leakage design. It can be actuated electrically or pneumatically and is easily retrofitted.

Benefits: Increases productivity, reduces maintenance, and optimizes the use of cleaning agents.

Steam Injection Valves 27SE
These valves are used in chemical, pharmaceutical, and petrochemical industries for injecting steam or gas into reactors.

Application: Used for pre-heating media and steam stripping in polymerization processes. The design choice between piston or disc depends on process requirements.

Key Features: Offers metal-to-metal sealing, replaceable components, and non-clogging operation.

Operation: Installed at the vessel bottom, steam is injected through dispersion holes, ensuring no back-flow and sediment build-up.

Benefits: Saves time in vessel pre-heating, ensures even steam distribution, and optimizes steam usage.

Desuperheater Valves 27DS
These valves convert superheated steam to saturated steam by adding water, optimizing energy use.

Features: Includes counterflow nozzles for atomization, staggered nozzles for linear control, and various actuator options.

Sizing: The water-to-steam ratio should not exceed specified limits, with specific sensor and pipe length requirements.

Steam Control & Conditioning Valves 27DU/R
These valves manage steam pressure and temperature, crucial for turbine efficiency and other steam applications.

Features: Multi-stage pressure reduction, special materials for durability, and various actuator options.

27DR: Controls steam flow and pressure without cooling.

27DU: Combines control and cooling functions, adjusting water addition with valve opening.
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Catalog excerpts

Spray Rinse & Steam Handling-1

Spray Rinse & Steam Handling

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Spray Rinse & Steam Handling-2

Spray Rinse Valve The Fetterolf Spray rinse valve Type 27 SR was developed to wash residue from large tank or reactor walls without having to open or enter a vessel. This feature has two key benefits: safety of personnel for applications with toxic fluids and to reduce cleaning time in batch processes. Spray rinse valves are frequently found in the Plastics & Polymer (especially PVC), Fine Chemicals and Pharmaceutical industries. It ensures a unique two stage efficient spray pattern, while maintaining a simple, rugged design, utilizing the famous SchuF metal-to-metal shut-off, first developed...

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Spray Rinse & Steam Handling-3

Spray Rinse Valve The device efficiently performs the dual functions of: ■ Shut-off and control of the spray water ■ Direction of the spray in a varying pattern to attain complete wash-down of the residue. The valve can also be used to distribute anti-sticking agent. Standard sizes 3/4"up to 2"(DN 50) and ASME 900# positive metal-to-metal shut-off Customised spray pattern, pressure & volume Zero leakage to atmosphere and process-dual Ram seal design Exchangeable seat and spray head No clogging guaranteed, due to pre-designed "leakage" Rotating or linear spray head Electric or pneumatic actuation...

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Spray Rinse & Steam Handling-4

Steam Injection Valves 27SE Steam injection valves are primarily used in the chemical, pharmaceutical and petrochemical in- dustries. They are used to inject steam or any gas into a reactor or vessel. There are two common applications: 1. Direct and quick pre-heating of media and/or vessels 2. Steam stripping and sanitisation to remove monomers or impurities in polymerisation pro- cesses. The choice of a piston or disc injection valve design is process and media driven: ■ A solid piston design is suitable for full bore, high flow rate applications with vibrations. ■ Disc style injection valves...

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Spray Rinse & Steam Handling-5

Steam Injection Valves A piston rising valve, it features a varia- ble number of holes arranged in a stepped linear manner along the piston. A positioner allows you to control the flow of steam into the reactor. The dif- ferent distribution angles of the injec- tion holes ensure an even steam distri- bution throughout reactor, thus ensur- ing maximum thermal efficiency with minimal dilution effect. This valve is also used for the stripping of reaction. Here steam is injected and allowed to bubble up through the batch removing or stripping away the free monomers, as well as residues and im- ■...

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Spray Rinse & Steam Handling-6

Desuperheater Valves Desuperheater (Temperature Control) Valve While superheated steam is often available as an energy source, the use of saturated steam is actually more desirable and efficient. This steam conditioning valve's function is to lower and maintain the steam's tem- perature down to saturation by adding varying amounts of water. Also useable for any other application that involves adding a cold liquid to a hot gas, the valve was developed from the SchuF steam injection valve. Spray nozzles are designed to atomise the liquid to optimise the heat transfer. The quantity of in- jected...

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Spray Rinse & Steam Handling-7

Steam Control & Conditioning Valves These valves reduce and control the pressure and temperature of steam. Steam is generally generated at high temperatures and pressures to ensure high turbine efficiencies. Other steam users in steam heating, heat exchangers use low pressure and temperature steam. A steam conditioning valve produces this steam. A steam control valve is often used as a boiler feed control valve, to control the flow of steam into the boiler. 27DU Steam conditioning valve Features: In contrast to the control valve, for steam conditioning cooling water is injected through the spindle...

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Spray Rinse & Steam Handling-8

Changeover Valves Wechselventile www.schuf.com · www.schuf.de La Tecnovalvo S.r.l. phone: +39 023503508 [email protected] SchuF Prospekt Wechselventile GB 15-01-2014.indd 1-2 SchuF Valve Technology GmbH phone: +353 (0)21 4837000 [email protected] SchuF Benelux B.V. phone +31 25 12 34 448 [email protected] SchuF Chemieventile Vertriebs GmbH & Co.KG phone: +49 (0)6198 571100 [email protected] Emartins Armaturen – ME phone: +55 19 98013503 [email protected] SchuF South East Asia Pte. Ltd. phone +31 62062 6664 [email protected] SchuF Valves China Ltd. phone +85 22 86 50 86 1 [email protected] Your Local Agent:...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.