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Flush -Mounted Valves: Draining/Injection/Sampling

Flush -Mounted Valves: Draining/Injection/Sampling
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Flush -Mounted Valves: Draining/Injection/Sampling

Product catalog summary
Introduction
SchuF Fetterolf is renowned for its innovative valve solutions, offering flush-mounted valves tailored for challenging conditions in industries like chemical, pharmaceutical, oil, and gas. These valves are custom-made for precise tolerances, ideal for draining tanks, reactors, or pipelines with both viscous and non-viscous media.
Customer-Driven Design
The valves feature customer-specific designs, including custom seats to eliminate dead-space, a variety of materials such as stainless steel and nickel-based alloys, and multiple actuation options. Additional features include heating/cooling jackets, fire-safe certification, and integration with process analytical technology (P.A.T.) for real-time monitoring.
Disc Flush-Mounted Drain Valves
Available in disc-rising and disc-lowering variants, these valves are suited for specific installations. They feature dead-space-free nozzle connections, zero leakage-to-atmosphere options, and various inlet and outlet connections, useful in applications requiring crust-breaking or vacuum operations.
Dimensions and Specifications
The document provides detailed dimension sheets for various valve types, crucial for ensuring proper fit and function in specific applications, with specifications for different pressure ratings and sizes.
Special Options and Accessories
SchuF offers special options like lined valves for high corrosion resistance, temperature and PAT sensors, and various actuator types, enhancing functionality and reliability in demanding environments.
Conclusion
SchuF Fetterolf's sampling valves meet the rigorous demands of modern industrial processes, offering reliable, efficient, and customizable solutions for a wide range of applications.
Specifications
The document lists dimensions for valves under standards such as ASME and PN ratings, with measurements for valve sizes from 1" to 10" and DN25 to DN250, detailing height, diameter, and other critical dimensions.
Valve Types and Features
Describes several valve types, including Disc Valves, Ram/Piston Bottom Outlet Valves, and Ram-Seal® valves, highlighting features like full-bore flow, zero leakage options, and various sealing methods.
Sealing Options
Outlines different sealing methods for Ram/Piston valves, including soft seals for cost-effective performance and metal or hard-faced seals for severe conditions.
Applications and Recommendations
Valves are suitable for high-viscosity media, slurry flow, and applications requiring positive shut-off and self-cleaning action, with guidance on selecting the appropriate valve type based on process requirements.
Materials and Construction
Standard materials include 316 Stainless Steel for the body and various sealing materials like TFE and Kevlar, with components such as the plunger head nut and actuator materials listed.
Actuation and Customization
Various actuators are available, including manual, pneumatic, and electric options, with customization possibilities for specific process needs, including fire-safe standards.
Rod-Seal® Valves
Feature a seatless sealing principle with 'Super Closure' for enhanced shut-off capabilities, designed for handling highly viscous media, polymers, abrasive slurries, and powders.
Injection Valves
Used for steam or gas injection into reactors, featuring a piston or disc design for metal-to-metal sealing, suitable for high flow-rate applications.
Short-Stroke Valves
Used in PVC plants to control exothermic processes, featuring a compact design with options for soft or metal-to-metal sealing.
Spray Rinse Valves
Designed for cleaning large tanks or reactor walls, offering enhanced safety and reduced cleaning time with a two-stage spray pattern.
Sampling Valves
SchuF offers a range of sampling valves, including the Model 32 series, designed for easy sample extraction and injection, non-clogging and dead-space free.
Key Features and Benefits
Highlights features such as metal-to-metal shut-off, customizable spray patterns, and zero leakage designs, with benefits including increased productivity and enhanced safety.
Valve Models and Specifications
  • Model 32PG: Metal-seated ram/piston with a super-low Class VI shut-off leakage rate, constructed with a 316 stainless steel body.
  • Model 32PT: Metal-seated disc-type sampling valve, opens quickly to full flow, breaking any crust that may impede sample flow.
  • Model 32FR: Known for 'Rod Seal'® technology, self-cleaning and seatless, with spring-loaded components for high-level sealing.
  • Model 32FG: Incorporates 'RAM SEAL®' design with replaceable seal rings, offering low leakage rates over extended periods.
  • Model 31PF: Built with an integral metal flange, suitable for high-temperature and pressure applications.
  • Models 30P and 30T: Custom-built assemblies for high-temperature and pressure sampling.
Materials and Construction
Valves are primarily constructed from ASTM GR.CF-8M/1.4408 stainless steel, with components like the ram/piston and spindle made from SS316/1.4401.
Custom Options and Innovations
SchuF offers custom options including jacketing for temperature control, various sample container types, and complete sampling systems for enhanced safety and efficiency.
Certifications and Standards
Valves are certified according to API 607:2010 and ISO 10497:2010, ensuring compliance with industry standards for safety and performance.
Client and Product Portfolio
SchuF's client base includes major companies like ADNOC, BASF, and Pfizer, with a product portfolio featuring a wide range of valve types.
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Catalog excerpts

Flush -Mounted Valves: Draining/Injection/Sampling-1

SchuF Fetterolf Sampling Valve Range SchuF FlushMounted Valves Draining / Injection / Sampling

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Flush -Mounted Valves: Draining/Injection/Sampling-2

Table of Contents Page SchuF Flush Mounted Valves- Introduction Customer-driven design- Features & Options Disc Flush-Mounted Drain Valves Disc Drain Valves- Dimensions Ram/Piston Flush-Mounted Drain Valves Ram/Piston Drain Valves- Dimensions SchuF-Fetterolf Ram-Seal Valves SchuF-Fetterolf Ram-Seal Valves- Dimensions SchuF-Fetterolf Rod-Seal Valves SchuF-Fetterolf Rod-Seal Valves- Dimensions Injection Valves, Short-Stroke ‘Killer’ and Water-Flush Valves Spray-Rinse Valves 28 Sampling Valves 30 Enquiry Sheet 42 SchuF Product Portfolio 43 SchuF is fully registered, accredited and certified worldwide...

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Flush -Mounted Valves: Draining/Injection/Sampling-3

SchuF Worldwide Group For over 100 years SchuF valves have stood for innovation and quality at the highest level. SchuF invented the first bottom outlet valve over 100 years ago, and today, the SchuF Group offers flush-mounted valves with a disc or piston design in various materials and classes, with many options. These valves are custom-manufactured to exact tolerances for use in specialised processes with often challenging operating conditions. SchuF Valves can be found in standard and severe service applications in the Chemical, Polymer, Pharma, Oil, Gas, Offshore and Refining industries....

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Flush -Mounted Valves: Draining/Injection/Sampling-4

Customer-driven design Flush-Mounted Valves- Features and Options Flush-Mounted Custom Seats SchuF will use the exact nozzle/piping dimensions to design custom valve seats to eliminate dead-space. Material Choice Cast-steel, stainless steel, nickel-based alloys including Hastelloy®, Incolloy®, Inconel®, Monel®, plus Titanium, Zirconium and many others. Valve lining can be PTFE, PFA or glass. Hardface options include Stelliting, Tungsten Carbide, ceramic, etc. Options include electric, pneumatic, hydraulic or manual operation, possibly in combination. Heating/Cooling Jackets Jackets or shells...

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Flush -Mounted Valves: Draining/Injection/Sampling-5

Disc Flush-Mounted Drain Valves SchuF disc valves are available in both Disc Rising and Disc Lowering variants, each with advantages in certain vessel/pipeline installation situations. Both types are also suitable for use as injection valves. Type 25 (Disc Rising) valves utilise the vessel pressure forces to help seal the valve in a flow-toclose design, thereby requiring smaller actuator forces to achieve a seal, especially in high-pressure systems. Type 25 valves also provide a crust-breaking function. Type 24 (Disc Lowering) valves operate in a flowto-open arrangement, and can be mounted on...

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Flush -Mounted Valves: Draining/Injection/Sampling-6

Disc Flush-Mounted Drain Valves Disc Bottom Outlet Valves are ideal when addressing the following process requirements: ■ Lower stem-sealing forces are required ■ Low initial and maintenance costs are a factor ■ There are space restrictions underneath the reactor ■ Absolute tight shut-off to atmosphere is necessary (bellows-seal) ■ The valve size is above 8“/DN200 ■ Flushing of the valve body cavity during reaction is desirable ■ The valve is for lethal service ■ Short travel is advantageous Selecting the ideal Disc Bottom Outlet Valve Type ■ Is pressure helping to close the valve? ■ Is this...

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Flush -Mounted Valves: Draining/Injection/Sampling-7

Disc Flush-Mounted Drain Valves SchuF is the inventor (in 1923) of the Disc Bottom Outlet Valve. These valves are ideal for draining tanks, reactors or pipelines, and are widely used in the pharmaceutical, fine chemical, biochemical, and mineral-refining industries. Key Features D ■ ead-space-free nozzle connection ■ pace-and weight-saving valve design due to shortS stroke operation, ■ Smaller, faster, lighter actuation ■ Zero leakage-to-atmosphere options ■ Options for fire-safe, crust-breaking, clean-in-place, sensors / P.A.T. (see SchuF Pharma brochure) and integral sampling available Disc...

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Flush -Mounted Valves: Draining/Injection/Sampling-8

Disc Flush-Mounted Drain Valves- Features and Options Seal to Atmosphere Minimising or even eliminating fugitive emissions to atmosphere is a highly important aspect of valve performance. All SchuF valves can be supplied with a number of different arrangements to suit any customer requirements in this area. Standard Packing Bellows Seal Live-Loaded Packing Packing rings are compressed using a stuffing-box gland, which can be regularly tightened as required using standard studs/nuts This utilises an expanding/contracting bellows (PTFE shown here; metal also available) and incorporates a back-up...

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Flush -Mounted Valves: Draining/Injection/Sampling-9

Disc Flush-Mounted Drain Valves- Special Options Lined Valves SchuF flush-mounted disc valves see extensive service in the bulk pharmaceutical and fine chemical industries. The Type 25 bottom-outlet valve with lining in glass, PTFE/PFA, tantalum, or other materials such as rubber, provides the ideal solution when customers require a flush-mounted, custom fitted valve with high corrosion resistance and complete operational reliability in order to maximise their system’s high-level functionality. Bespoke design requirements can be incorporated into each valve alongside tried and tested standard...

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Flush -Mounted Valves: Draining/Injection/Sampling-10

Disc Valves- Standard Dimension Sheets All dimensions in mm Disc-Rising Type 19/25 Valve, Pneumatic Actuator with Manual Override Disc-Rising Type 25 Valve, d1 Lined Body with 60° Outlet and Side-Mounted x Pneumatic Actuator a

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Flush -Mounted Valves: Draining/Injection/Sampling-11

Disc Valves- Standard Dimension Sheets All dimensions in mm Disc-Rising Type 25 Valve, Lined Body with 45° Outlet and SideMounted Pneumatic Actuator a Valve Size; Metric / Imperial Disc-Lowering Type 18/24 Valve, Pneumatic Actuator with Manual Override

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Flush -Mounted Valves: Draining/Injection/Sampling-12

Disc Valves- Standard Dimension Sheets All dimensions in mm Disc-Rising Type 19/25 Valve, Manual Actuator Rating and variable Valve →

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Flush -Mounted Valves: Draining/Injection/Sampling-13

Disc Valves- Standard Dimension Sheets All dimensions in mm Disc-Lowering Type 18/24 Valve, Manual Actuator

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Flush -Mounted Valves: Draining/Injection/Sampling-14

Ram/Piston Flush-Mounted Drain Valves Ram/Piston Bottom Outlet Valves are ideal when addressing the following process requirements: ■ Is it necessary to have full-bore flow through the ■ Can deposits on the seat of the valve be a drain valve? ■ Is the nominal bore of the valve 1” or smaller? ■ Is sampling before vessel-draining necessary? Selecting the ideal Ram/Piston Bottom Outlet Valve Type ■ Is operating temperature high? ■ Will crystals prevent proper shut-off? ■ Is operating pressure high? ■ Is Class VI shut-off required? ■ Is positive shut-off required? ■ Is the medium very abrasive or...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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