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Disc Bottom Outlet Valve

Disc Bottom Outlet Valve
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Disc Bottom Outlet Valve

Product catalog summary
Disc Bottom Outlet Valves Overview
Disc Bottom Outlet Valves, invented by SchuF in 1923, are essential for safely draining vessels with hazardous substances, ensuring contamination-free operations. They are widely used in industries like chemical, pharmaceutical, and biotech.
Types and Models
SchuF offers Disc and Piston (Ram) Bottom Outlet Valves. Disc valves are compact and cost-effective, while Ram Piston valves provide full bore flow for quick draining and handling viscous media. Disc valves come in rising and lowering models, with designs for crust breaking and sealing.
Applications and Features
These valves are used in industries where contamination must be avoided. They feature robust construction, no dead space, crust breaking, sealing to atmosphere, clean-in-place capabilities, and temperature sensing. Fire-safe versions and integrated sampling and flushing options are available.
Materials and Sealing Arrangements
Valve bodies are typically made from stainless steel, with options for Hastelloy, Titanium, and Zirconium. Sealing options include PTFE bellows, metal bellows, and diaphragms, compliant with German environmental standards (TA Luft).
Innovations in Pharmaceutical Industry
SchuF has developed innovations like expandable seats and GMP-compliant disc valves to meet the stringent demands of the pharmaceutical industry.
Key Specifications
The SchuF 24AV sterile valve is versatile, used as a drain, angle, or sampling valve. It features a disc that seals directly against the reactor flange, eliminating gaps. Materials include stainless steel, Hastelloy, and glass-lined options.
GMP Compliance
SchuF valves are designed to be dead space-free, easily flushable, and crevice-free, with surfaces polished to Ra < 0.2 µ. They offer various sealing options to ensure GMP compliance.
Dimensions and Models
The document includes a dimension table for the GMP Compliant 25BF valve model, detailing sizes and specifications for different applications.
Applications and Case Studies
SchuF valves are used in pharmaceuticals, mining, and polymer production. Case studies highlight their effectiveness in improving plant efficiency and reducing maintenance needs.
Additional Features
The valves can be equipped with manual, pneumatic, hydraulic, or electric actuators, and offer options like flushing connections and FDA-compliant materials.
Client List
Major clients include AstraZeneca, BASF, Pfizer, and Shell, indicating widespread trust in SchuF valves.
Overview
SchuF is a global leader in valve manufacturing, headquartered in Germany, with design and manufacturing centers worldwide.
Product Range
SchuF manufactures a wide range of valves for controlling, isolating, diverting, and sampling liquids, gases, powders, and slurries.
Industry Application Case Studies
  • PTA Application: SchuF provided a self-draining Disc BOV with integrated flushing, improving plant efficiency.
  • Mining Application: Replacing an on-off valve with a SchuF Disc BOV reduced maintenance needs.
  • Alumina Service: A special disk grinding mechanism resolved closure issues.
  • Polymer Service: A contoured disc and seat with a special bellow seal ensured excellent sealing performance.
Contact Information
SchuF has multiple contact points worldwide, including offices in the USA, Ireland, Germany, and more.
See more

Catalog excerpts

Disc Bottom Outlet Valve-1

Disc Bottom Outlet Valves KEGELBODENVENTILE SchuF Valve Technology GmbH phone: +353 (0)21 4837000 fax: +353 (0)21 4837030 [email protected] Fetterolf SchuF do Brazil Ltda phone: +55 19 3936 9090 fax: +55 19 3935 3215 [email protected] SchuF Speciality Valves India Pvt. Ltd. phone: +91 421 2264600 fax: +91 421 2362018 [email protected]

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Disc Bottom Outlet Valve-2

Disc Bottom Outlet Valve – General Overview Development of Bottom Outlet Valves Bottom Outlet or Drain Valves have been extensively used in the chemical and related industries for almost 100 years. Invented by SchuF in 1923, their initial application was to replace the very simple wooden plug used to close or drain tanks, vessels or pipelines. Their introduction made it possible to drain vessels containing dangerous substances, and handle media under high pressure or temperature safely. The other key benefit for early users of Bottom Outlet Valves was the ability to ensure dead space free draining...

 Open the catalog to page 2
Disc Bottom Outlet Valve-3

Disc Bottom Outlet Valve – General Overview Development of Bottom Outlet Valves Bottom Outlet or Drain Valves have been extensively used in the chemical and related industries for almost 100 years. Invented by SchuF in 1923, their initial application was to replace the very simple wooden plug used to close or drain tanks, vessels or pipelines. Their introduction made it possible to drain vessels containing dangerous substances, and handle media under high pressure or temperature safely. The other key benefit for early users of Bottom Outlet Valves was the ability to ensure dead space free draining...

 Open the catalog to page 3
Disc Bottom Outlet Valve-4

Disc Bottom Outlet Valve – General Overview The disc lowering valve models 18 (different size inlet / outlet) and 24 (bigger size inlet than outlet) can be used on vessels with low mounted agitators, as it is non intrusive. Disc lowering valves can also be combined with sampling valves. Feature Overview Valve Bodies The valve bodies for all models would usually be in various stainless steel grades, but can also be provided in any available castable or weldable material. Disc rising valves (Models 19 or 25) automatically break any crust that may have formed at the bottom of the reactor as they...

 Open the catalog to page 4
Disc Bottom Outlet Valve-5

Disc Bottom Outlet Valve – General Overview The disc lowering valve models 18 (different size inlet / outlet) and 24 (bigger size inlet than outlet) can be used on vessels with low mounted agitators, as it is non intrusive. Disc lowering valves can also be combined with sampling valves. Feature Overview Valve Bodies The valve bodies for all models would usually be in various stainless steel grades, but can also be provided in any available castable or weldable material. Disc rising valves (Models 19 or 25) automatically break any crust that may have formed at the bottom of the reactor as they...

 Open the catalog to page 5
Disc Bottom Outlet Valve-6

Pharmaceutical and Fine Chemical Industry SchuF disc valves have seen extensive service in the bulk pharmaceutical and fine chemical industries. They are often used in the production of core active ingredient acids and vitamins. Over the past 15 years the dual pressure of rationalisation and safety & environment regulation have led to many valve developments. SchuF is at the forefront of these developments with a number of innovations: ■ Expandable blow up seat (to fill potential dead spaces) Dimensions Example for GMP Compliant 25 BF Good Manufacturing Practice (GMP) Valves SchuF offers a complete...

 Open the catalog to page 6
Disc Bottom Outlet Valve-7

Pharmaceutical and Fine Chemical Industry SchuF disc valves have seen extensive service in the bulk pharmaceutical and fine chemical industries. They are often used in the production of core active ingredient acids and vitamins. Over the past 15 years the dual pressure of rationalisation and safety & environment regulation have led to many valve developments. SchuF is at the forefront of these developments with a number of innovations: ■ Expandable blow up seat (to fill potential dead spaces) Dimensions Example for GMP Compliant 25 BF Good Manufacturing Practice (GMP) Valves SchuF offers a complete...

 Open the catalog to page 7
Disc Bottom Outlet Valve-8

Choosing the appropriate Disc Bottom Outlet Valve Disc Bottom Outlet Valve Specifications Standard ■ Are lower stem sealing forces required? ■ Are there space restrictions? 304, 316 L, Duplex, Hastelloy, Monel, Titanium, Nickel, Inconel, Incoloy, etc. ■ Is short travel advantageous? Valve lining PTFE, glass, ceramic or rubber ■ Are low initial and maintenance costs a factor? ■ Is the valve size above 4”? Glass lined, hard faced, tantalum clad, PTFE and all materials under ”Body-Optional” Hast C 276 and all materials under ”Body-Optional” Stainless steel, replaceable PTFE lined and all materials...

 Open the catalog to page 8
Disc Bottom Outlet Valve-9

Choosing the appropriate Disc Bottom Outlet Valve Disc Bottom Outlet Valve Specifications Standard ■ Are lower stem sealing forces required? ■ Are there space restrictions? 304, 316 L, Duplex, Hastelloy, Monel, Titanium, Nickel, Inconel, Incoloy, etc. ■ Is short travel advantageous? Valve lining PTFE, glass, ceramic or rubber ■ Are low initial and maintenance costs a factor? ■ Is the valve size above 4”? Glass lined, hard faced, tantalum clad, PTFE and all materials under ”Body-Optional” Hast C 276 and all materials under ”Body-Optional” Stainless steel, replaceable PTFE lined and all materials...

 Open the catalog to page 9
Disc Bottom Outlet Valve-10

Industry Application Case Studies for Disc Valves SchuF Valve Portfolio PTA Application Case Study Alumina Service Case Study A major North American producer of PTA faced a problem, which had caused a critical PTA process line to run inefficiently. The customer had installed ball valves at the entrance to transfer lines between crystallisers which regularly got stuck due to build up of slurry around and in the ball itself. SchuF resolved the problem by providing a self draining Disc BOV with integrated flushing and no dead space. The combination of a dead space free connection and flushing eliminated...

 Open the catalog to page 10
Disc Bottom Outlet Valve-11

Industry Application Case Studies for Disc Valves SchuF Valve Portfolio PTA Application Case Study Alumina Service Case Study A major North American producer of PTA faced a problem, which had caused a critical PTA process line to run inefficiently. The customer had installed ball valves at the entrance to transfer lines between crystallisers which regularly got stuck due to build up of slurry around and in the ball itself. SchuF resolved the problem by providing a self draining Disc BOV with integrated flushing and no dead space. The combination of a dead space free connection and flushing eliminated...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.