IMAXHL

IMAXHL

IMAXHL

Product catalog summary
Overview: The document provides comprehensive details on the JBT Schröder IMAX Highline injectors, emphasizing their brine feed and manifold systems, injection technology, and diverse applications. It highlights user-friendly features, technical specifications, and innovative injection modes patented by Schröder.
Specifications: IMAX injectors are designed for injecting brines into meat products, available with single or double manifolds. Customizable stitch patterns accommodate product requirements, brine properties, and injection rates. A touch panel control allows for entering process parameters and storing injection recipes.
Injection Modes: Several injection modes are described, including one-way and two-way forced injection, Brine Exit Control (BEC), and Area Controlled Injection (ACI). These modes ensure precise brine distribution, optimizing results for different muscle zones and product types.
Applications: Suitable for injecting fat-containing brines for marbling, highly saturated brines for beef jerky, and meat-in-meat injections to enhance yield and taste. Applicable to both boneless and bone-in products, including meat, poultry, and fish.
Technical Features: Featuring a robust design with stainless steel components for durability and hygiene, the injectors offer high needle density and low injection pressure for gentle, uniform brine distribution. Available in sizes with channel widths from 420 mm to 920 mm.
Innovations: Patented ACI and BEC functions allow precise control over brine injection zones, preventing brine pockets and ensuring consistent product quality. Supports high viscose brine (HVB) and hybrid functions for various brine types.
Technical Data: Detailed technical data includes channel width, maximum injection area, cycles per minute, pressure range, and machine dimensions. Also outlines electrical and compressed air requirements.
Control System: The "Blue World" control system features an intuitive user interface with hotspot operation for easy management of recipes, user levels, and machine configurations. Supports password-protected user access for enhanced process reliability.
Design and Maintenance: Ergonomic layouts, user-friendly touch panel controls, and easy-to-clean components like quick-release couplings and removable brine hoses. Robust design ensures durability and hygiene with stainless steel construction.
Contact Information: Includes contact details for JBT offices in North America, Australia, Europe, Latin America, and Asia, providing phone numbers, fax numbers, and email addresses for further inquiries.
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Catalog excerpts

IMAXHL-2

JBT SCHRÖDER IMAX HIGHLINE IMAX General information Brine feed and manifold The user-friendly touch panel control allows all process parameters relating to the product to be entered and injection recipes to be stored. There are a number of different injection modes available, such as one-way and two-way as forced injection controlled by stripper plate, “BEC”-Brine Exit Control – vertically freely definable injection area or “ACI”-Area Controlled Injection – individual brine pressure for different muscle zones (both Schröder patents). The design and layout of the brine feed on Schröder injectors...

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IMAXHL-3

JBT SCHRÖDER IMAX HIGHLINE IMAX injection technology for highest demands IMAX belt and walking beam injectors The processing principle of the IMAX technology is based on classic injection curing by means of hollow needles. This is where know-how regarding needle type, inlet and exit holes and needle stitch pattern plays a decisive role. The brine/emulsion to be TOUCH PANEL CONTROL size 10.4” – user-friendly operation, ergonomic layout NEEDLE MANIFOLD easily visible via inspection window injected is carried directly to the product by a system of pumps and pipes. As well as boneless products, bone-in...

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IMAXHL-4

IMAX 420 / 520 / 620 Walking beam injector For the IMAX walking beam injectors, the meat is transported through the machine via a transport rake. This follows a flat elliptic curve. While the needles are outside the product, the rake lifts out of the transport bed and moves forward. In the controller, this product advance can be set to 50 mm or 100 mm. The bigger advance allows the largest transport capacity of the injector with a wide puncture pattern. Although the shorter 50 mm advance halves the capacity, but it provides a stitch pattern that is twice as narrow, which can bring technological...

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IMAXHL-5

JBT SCHRÖDER IMAX HIGHLINE “Blue World” control system • Control via hotspot operation • Intuitive user interface with clear presentation of information • Easily understable representation through the use of symbols – menu items such as recipe management, user level control, machine configuration or brine control • Automatic brine request can be activated by the BRIMAX • Information about the brine status in the BRIMAX can be displayed on the IMAX User level control The IMAX injectors have the option of creating different users with defined rights for machine operation. Each user must log in with...

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IMAXHL-6

HVB and hybrid function HVB stands for High Viscose Brine – the injection of highly viscous or highly functional brines. Schröder offers the right equipment to process any type of brine – whether highly saturated with additives or highly viscous brines enriched with trimmings or additives. All IMAX injectors can either be configured as a full HVB injector or as a hybrid injector for multiple brine types, making possible both simple clear brines and functional and viscous brine to be injected using one machine. The areas of application: • Injection of fat-containing brines to achieve a marbling...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.