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Ex-Flange heater for liquid heating type 801/ Ex

Ex-Flange heater for liquid heating type 801/ Ex
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Ex-Flange heater for liquid heating type 801/ Ex

Product catalog summary
Overview
This document provides a detailed overview of electric heating technology, emphasizing its critical role in industrial settings. It highlights the versatility, high quality, and advanced nature of electric heating solutions, which are essential in sectors such as drying processes, textile manufacturing, railborne and maritime traffic technology, and mechanical and plant engineering.
Advantages of Electric Heating
  • Outstanding controllability
  • Clean, quiet, odorless, and pollution-free operation
  • Direct heating of various media
  • High adaptability
  • Safety and reliability
Product Offerings
The document introduces explosion-proof direct heating units, room heating units, fluid heaters, and in-process heating units. These products are designed for hazardous environments and comply with various safety standards.
Technical Specifications
CSN-Ex Cartridge-Type Heating Element
  • Designed for heating liquids in Zone 1 and Zone 2
  • Approval certification: PTB 03 ATEX 1038X
  • Protection mode: EEx de IIC, IP 54
  • Temperature class: T1 to T6
  • Installation: Horizontal or vertical
  • Materials: Steel and stainless steel options available
  • Electrical data: Max 1000 V, 63 A

CSN-Ex Immersion-Type Heater
  • Designed for heating liquids and gas-air mixtures in Zone 1 and Zone 2
  • Approval certification: PTB 03 ATEX 1005 X
  • Protection mode: EEx de IIC, IP 54
  • Temperature class: T1 to T6
  • Installation: Horizontal or vertical
  • Materials: Various steel and stainless steel options
  • Electrical data: Max 1000 V, 63 A
Customization and Compliance
The heating elements can be customized to meet specific application requirements and comply with the DGRL (Directive 97/23/EG) standards. Customization options include different lengths, capacities, and flange dimensions.
Conclusion
The document positions the company as a competent partner for electric heating technology, offering products and systems that meet high safety and performance standards, particularly in hazardous environments.
Specifications
The document details various types of CSN-Ex immersion and flange-type heating elements designed for heating liquids and gases in explosive environments (Zone 1 and Zone 2). The heaters are compliant with ATEX certification and various EN standards, ensuring safety and reliability in hazardous conditions.
Design and Construction
The heaters are available in different configurations, including designs with steel flanges and threaded flanges. They feature tubular heating elements with varying diameters and materials, such as stainless steel and copper, to suit different applications. The immersion length can reach up to 6950 mm, and the heaters can operate at voltages up to 750 V and currents up to 36 A.
Performance and Capacity
The heating elements are capable of delivering power ranging from 1.5 kW to 82 kW, depending on the model and configuration. The document provides detailed tables listing the capacity, dimensions, and specifications for each type of heater.
Technical Data
The heaters are designed to operate with various types of current (AC, DC) and feature built-in thermostats and limiters for precise temperature control. They are suitable for heating non-combustible liquids and gases, with specific models designed for use in offshore environments.
Installation and Safety
The heaters are designed for flexible installation, with options for vertical or horizontal mounting. They are equipped with safety features such as flameproof enclosures and increased safety connections. The document emphasizes the importance of providing detailed application data to ensure optimal heater design.
Product Advantages
The heaters offer excellent corrosion resistance and high insulation properties, making them suitable for demanding industrial applications. The use of high-grade materials and advanced sealing techniques ensures long-term reliability and safety.
Additional Information
The document includes notes on customization options, such as different flange types and materials, to meet specific customer requirements. It also highlights the importance of adhering to safety standards and regulations when using these heaters in explosive environments.
Specifications
1. Heating performance: 46 kW at 400V.
2. Temperature monitoring: PT 100 and safety temperature limiter.
3. Heater design available for gas.
4. Higher wattages possible.
Heater for Liquid Mediums
- Thermal routine tests by Ex-specialist or manufacturer.
- Explosion-proof variant with increased safety.
- Nominal output and temperature class specified.
- Flange size and type designation provided.
CSN-Ex Thermostate and Limiter
- Type: BSTW/BTB.
- Certification: PTB 03 ATEX 1180.
- Protection mode: EEx ed IIC T6.
- Adjusting ranges: Thermostate 0-200°C, Limiter 50-300°C.
- Switching capacity: 16 A, up to 230 V AC.
- Protection mode: IP 65.
CSN-Ex Float Switch
- Horizontal and vertical installation types.
- Certification: EEx ia II C T6-T3.
- Connection box: Aluminium.
- Material medium side: Stainless steel.
- Protection mode: IP 65.
Explosion-Proof Heating Elements
- For hazardous areas.
- Air heaters up to 27 kW.
- Aluminium plate or cylinder for air or gas warming.
- Flow heater for nitrogen and air with specified temperatures.
Additional Production Program
- EW 2.93: Electrical CSN cartridge and bath heaters.
- EW 2.01: Temperature-resistant CSN connecting pipes.
- EW 2.75: Explosion-proof direct heaters for room heating.
- EW 2.94: Electrical CSN screw-in and pipe heaters.
- EW 2.92: Electrical CSN flange heater and continuous-flow water heater.
- EW 2.93: Explosion-proof cartridge and plunge heaters.
Certifications and Markets
- Product approvals: RW TÜV, KEMA, CSA & ANSI & UL, PTB, Lloyd's Register of Shipping.
- Markets: Mechanical engineering, transport, marine technology, chemical industry, energy distribution, research institutes.
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Catalog excerpts

Ex-Flange heater for liquid heating type 801/ Ex-1

Unabhangigkeit = Ressourcen x Innovation seit 1829 unter Strom

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Ex-Flange heater for liquid heating type 801/ Ex-2

Electric Heating Technology Versatile, high quality, cutting edge Elektrische Beheizungstechnik ist heute im industriellen Umfeld nicht mehr wegzudenken. Von unterschiedlichen Trocknungsprozessen bis zur Textilherstellung, in der schienengebundenen und maritimen Verkehrstechnik, im Maschinen- und Anlagenbau, überall werden thermische Aufgaben wie selbstverständlich mit Elektrowärmetechnik realisiert. Es gibt andere Möglichkeiten Wärme zu erzeugen, z. b. die Verbrennung gasförmiger, flüssiger oder fester Brennstoffe (Erdgas, Öl, Kohle), Abwärmenutzungsverfahren o. ä. Welche Umsetzung für Sie als...

 Open the catalog to page 2
Ex-Flange heater for liquid heating type 801/ Ex-3

Baumusterprüfbescheinigung: PTB 03 ATEX 1038X Gerätegruppe: II Kategorie: 2G Zündschutzart: EEx de IIC Anschlussraum: Erhöhte Sicherheit „e“ Einbauraum: Druckfeste Kapselung „d“ Schutzart: >= IP 54 gemäß EN 60529 Temperaturklasse: T1 ... T6 Normen: EN 50014:1997+A1+A2 „Allgemeine Bestimmungen“ EN 50018:2000 „Druckfeste Kapselung“ EN 50019:2000 „Erhöhte Sicherheit“ Approval certification PTB 03 ATEX 1038X Group: II Category: 2G Ignition protection mode: EEx de IIC Connection room: Increased safety "e" Installation room: Flameproof enclosure "d" Protection mode: >=IP 54 according EN 60529 Temperature...

 Open the catalog to page 3
Ex-Flange heater for liquid heating type 801/ Ex-4

Die in den nachfolgenden Tabellen angegebenen Leistungen beziehen sich auf die Erwärmung von Wasser. The output values given in the table below refer to the heating of water. Tauchrohrlänge length of immersion pipe mm Leistung Watt bei 2,5 W/cm2 capacity watts at 2.5W/cm2 Gesamtlänge total length mm Abmessungen in mm dimensions in mm Rohr-Ø pipe dia. mm Flanschabmessungen ca. mm approx. flange dimensions in mm Andere Längen, Leistungen und Flanschabmessungen sind lieferbar. Other lengths and capacities are available. Ausführung mit Stahl-Flansch NW80 PN16 DIN2527 Andere Flanschabmessungen auf...

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Ex-Flange heater for liquid heating type 801/ Ex-5

Ausführung mit Stahl-Flansch NW80 PN16 DIN2527 Andere Flanschabmessungen auf Anfrage. Design with steel flange NW80 PN16 DIN2527 Other flange dimensions according on request. Mit nicht exploionsgeschützten Temperaturregler/-Begrenzer für geprüften eigensicheren Stromkreis, welcher nach VDE 0165/9.83 errichtet werden muss. With attached non-explosion proof emperatur thermostate/ limiter for proofed intrinsically safe circuit acc. to VDE 0165/9.83. Type: Adjusting ranges: Schaltdifferenz: Schaltleistung: Schutzart: Kapillarrohrlänge: ATHf-.. 0-100 °C (andere Einstellbereiche auf Anfrage) ca. 3-4%...

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Ex-Flange heater for liquid heating type 801/ Ex-6

Baumusterprüfbescheinigung: PTB 03 ATEX 1005 X Gerätegruppe: II Kategorie: 2G Zündschutzart: EEx de IIC Anschlussraum: Erhöhte Sicherheit „e“ Einbauraum: Druckfeste Kapselung „d“ Schutzart: >=IP 54 gemäß EN 60529 Temperaturklasse: T1 ... T6 Normen: EN 50014:1997+A1+A2 „Allgemeine Bestimmungen“ EN 50018:2000 „Druckfeste Kapselung“ EN 50019:2000 „Erhöhte Sicherheit“ Approval certification: PTB 03 ATEX 1005 X Group: II Category: 2G Ignition protecion mode: EEx de IIC Connection room: Increased safety „e“ Installation room: Flameproof enclosure „d“ Protection mode: >=IP 54 according EN 60529 Temperature...

 Open the catalog to page 6
Ex-Flange heater for liquid heating type 801/ Ex-7

Die in den Tabellen angegebenen Leistungen sind für Wassererwärmung festgelegt und entsprechen einer Rohroberflächenbelastung von ca. 5,8 - 6,2 W/cm2. Bei guter, bewegter Umspülung der Heizkörper ist eine Leistungserhöhung um ca. 30% möglich. Wird laufend kaltes Wasser zugeführt, kann sie bis zu 60% erhöht werden. The capacities, states in the schedule, are stipulated for the calefaction of water and correspond to a pipe surface load of 5,8 - 6,2 W/cm2. With a well actuated rinsing around the heating element an increase of the capacity by approx. 30 is feasible. If cold water is fed continuously,...

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Ex-Flange heater for liquid heating type 801/ Ex-8

Ausführung mit Stahlflansch NW65 PN16 DIN2527 Andere Flanschabmessungen auf Anfrage. Design with steel flange NW65 PN16 DIN2527 Other flange dimensions according on request. Ausführung mit 6 Stück bzw. 9 Stück eingelöteten Rohrheizkörpern. Design with 6 pieces or 9 pieces soldered in tubular heating elements. Anzahl der Rohrheizkörper nos. of tubular heating elements Leistung Watt capacity watts Oberflächenbelastung surface load W/cm2 Tauchrohrlänge mm length of immersion pipe mm Abmessungen ca. mm Gesamtapprox. dimensions in mm länge mm Heizbündel-Ø total A B length mm heating bunch dia. mm...

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Ex-Flange heater for liquid heating type 801/ Ex-9

Ausführung mit Stahl-Einschraubgewinde G 1 1/2“ ISO 228 Andere Einschraubgewinde auf Anfrage. Design with steel threaded flange G 1 1/2“ ISO 228 Other threaded flanges dimensions according on request. Leistung Watt bei 6 W/cm2 capacity watts at 6W/cm2 Tauchrohrlänge length of immersion pipe mm Gesamtlänge total length mm Heizbündel-Ø heating bunch dia. mm Schraubgewinde screw thread Auch mit Gewindeflansch G 2“ und Rohrheizkörper 11,5 cm Ø lieferbar. Also available with thread flange G 2“ and tubular heate

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Ex-Flange heater for liquid heating type 801/ Ex-10

Baumusterprüfbescheinigung: PTB 02 ATEX 1039 X Gerätegruppe: II Kategorie: 2G Zündschutzart: EEx de IIC Anschlussraum: Erhöhte Sicherheit „e“ Einbauraum: Druckfeste Kapselung „d“ Schutzart: >=IP 54 gemäß EN 60529 Temperaturklasse: T1 ... T6 Normen: EN 50014:1997+A1+A2 „Allgemeine Bestimmungen“ EN 50018:2000 „Druckfeste Kapselung“ EN 50019:2000 „Erhöhte Sicherheit“ Approval certification: PTB 02 ATEX 1039 X Group: II Category: 2G Ignition protecion mode: EEx de IIC Connection room: Increased safety „e“ Installation room: Flameproof enclosure „d“ Protection mode: >=IP 54 according EN 60529 Temperature...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.