Cornerweld nimblesafe

Cornerweld nimblesafe
1 / 16 PagesView full catalog

Cornerweld nimblesafe

Product catalog summary
Introduction
The CORNERWELD NimbleSafe 100-42 is a corner seam welding machine designed by Schnelldorfer Maschinenbau GmbH. It is capable of welding perfect corner seams in 30 seconds without the need for post-weld grinding and polishing. This machine is particularly useful in industries such as catering kitchens, control cabinets, and laboratory furniture.

Specifications
The machine features a welding length of up to 100 mm and can accommodate inward return flanges up to 42 mm, with an optional outward return flange up to 55 mm. It supports materials like stainless steel, mild steel, galvanized steel, and aluminum with thicknesses ranging from 0.5 mm to 2.5 mm. The machine operates using a TIG welding process and includes a pneumatic clamping system.

Technical Data
- Control System: Siemens S7-ET 200S
- Operator Panel: Siemens Comfort-Panel 7.0ʺ TFT
- Electric Supply: 400/230 Volt / 3 / N / PE; 50/60 Hz
- Air Supply: 6 bar, dry, filtered
- Dimensions: 800 mm x 1400 mm x 1800 mm
- Weight: 660 kg

Component Preparation
Recommendations for component preparation vary based on material type and thickness. For stainless steel, mild steel, and aluminum, specific edge overlaps and maximum gaps are suggested to ensure optimal welding results.

Optional Features
The machine offers several optional features, including an outer protection tool, clamping fingers for outward return flanges, a torch shift unit, and an elevating unit for the complete machine. Special versions and customizations are available upon request.

Item List
The document provides a comprehensive list of items and options available for the CORNERWELD NimbleSafe 100-42, including various machine designs, control options, welding and cooling units, and packing options.

Conclusion
The CORNERWELD NimbleSafe 100-42 is a versatile and efficient welding machine suitable for a range of industrial applications. Its quick operation, combined with optional features and customizations, makes it a valuable asset for manufacturing environments.
See more

Catalog excerpts

Cornerweld nimblesafe-1

LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES CORNERWELD NimbleSafe | Configuration Corner Seam Welding Machine Schnelldorfer is proud to present its latest Cornerweld system, the NimbleSafe 100 - 42, which is capable of welding perfect corner seams in just 30 seconds, with no need for post weld grinding and polishing. These machines are helping to revolutionise the manufacture of corner seams typically associated with, catering kitchens, control cabinets, hygienic and laboratory furniture. The unique component clamping system presents an open aspect to the operator, making the machine quick, easy and safe to use. Schnelldorfer Maschinenbau GmbH CORNERWELD NimbleSafe_Config_20170606_Engl Page 1 of 16 Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de PERFECTION WELDS TOGETHER.

 Open the catalog to page 1
Cornerweld nimblesafe-2

LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES CORNERWELD NimbleSafe | Configuration Cornerweld NimbleSafe 100-42 is equipped with a pneumatic safety system which allows quick component clamping even with inward and / or outward return flanges. The machine is designed for welding short corners, typically found in catering kitchens, control cabinets, hygienic and laboratory furniture. The welding length is 100 mm. Inward return flanges up to 42 mm can be accommodated. Optionally outward return...

 Open the catalog to page 2
Cornerweld nimblesafe-3

LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES Schnelldorfer Maschinenbau GmbH CORNERWELD NimbleSafe_Config_20170606_Engl Page 3 of 16 Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de PERFECTION WELDS TOGETHER.

 Open the catalog to page 3
Cornerweld nimblesafe-4

CORNERWELD NimbleSafe | Configuration CONTROL SYSTEM DISPLAY (EXAMPLES) Figure 5: Automatic and manual torch movement menus Figure 6: Menu for welding parameter setting (welding current controlled via Profibus) Figure 7: Data storage management for welding procedures with password protection Schnelldorfer Maschinenbau GmbH Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de

 Open the catalog to page 4
Cornerweld nimblesafe-5

LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES CORNERWELD NimbleSafe | Configuration INTERNAL QUICK CHANGE TOOLING (STANDARD) COMPONENT DIMENSIONS MINIMUM (STANDARD) CORNERWELD Nimble Safe Table 1: Minimum component dimensions Schnelldorfer Maschinenbau GmbH CORNERWELD NimbleSafe_Config_20170606_Engl Page 5 of 16 Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de PERFECTION WELDS TOGETHER.

 Open the catalog to page 5
Cornerweld nimblesafe-6

LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES CORNERWELD NimbleSafe | Configuration COMPONENT DIMENSIONS MAXIMUM (STANDARD) 1500 1400 1250 Edge 1 [mm] Diagram 1: Component dimensions maximum, mandrel height standard machine Schnelldorfer Maschinenbau GmbH CORNERWELD NimbleSafe_Config_20170606_Engl Page 6 of 16 Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de PERFECTION WELDS TOGETHER.

 Open the catalog to page 6
Cornerweld nimblesafe-7

LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES CORNERWELD NimbleSafe | Configuration COMPONENT PREPARATION (RECOMMENDATION EDGE OVERLAP) Recommended component preparation for stainless steel (like 304, 316 L and similar) Schnelldorfer Maschinenbau GmbH CORNERWELD NimbleSafe_Config_20170606_Engl Page 7 of 16 Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de PERFECTION WELDS TOGETHER.

 Open the catalog to page 7
Cornerweld nimblesafe-8

CORNERWELD NimbleSafe | Configuration COMPONENT PREPARATION (RECOMMENDATION OPENING BENDING EYE)  Figure 15: Bending eye Aluminium t = 1.5 mm Schnelldorfer Maschinenbau GmbH Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de  Figure 16: Bending eye Aluminium t = 2.5 mm

 Open the catalog to page 8
Cornerweld nimblesafe-9

CORNERWELD NimbleSafe | Configuration OUTER PROTECTION TOOL (OPTION) Figure 17: Outer protection tool for front surface, Item: 1042302 CLAMPING FINGERS FOR OUTWARD RETURN FLANGE (OPTION) Figure 18: Clamping fingers extended height execution, Item: 1042832 Schnelldorfer Maschinenbau GmbH Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de

 Open the catalog to page 9
Cornerweld nimblesafe-10

CORNERWELD NimbleSafe | Configuration TORCH SHIFT UNIT (OPTION) Figure 19: Torch shift unit for welding left and right Corners, Item: 1037432 Schnelldorfer Maschinenbau GmbH Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de

 Open the catalog to page 10
Cornerweld nimblesafe-11

LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES CORNERWELD NimbleSafe | Configuration ELEVATING UNIT FOR COMPLETE MACHINE (OPTION) Schnelldorfer Maschinenbau GmbH CORNERWELD NimbleSafe_Config_20170606_Engl Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de

 Open the catalog to page 11
Cornerweld nimblesafe-12

CORNERWELD NimbleSafe | Configuration SPECIAL VERSION (OPTION) Figure 21: Special inside Clamping Tools customized, on request Figure 22: Special version mandrel shortened, for clamping of small parts, Item: 1044311 Schnelldorfer Maschinenbau GmbH Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de

 Open the catalog to page 12
Cornerweld nimblesafe-13

LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES CORNERWELD NimbleSafe | Configuration 1017089 Welding program memory, up to 200 programs 1017579 Barcode scanner for program memory 1032670 Router for remote diagnosis via internet 1017558 Air conditioning unit for the electrical cabinet Schnelldorfer Maschinenbau GmbH CORNERWELD NimbleSafe_Config_20170606_Engl Phone +49 (0) 7950 9889-0 | Fax -29 www.schnelldorfer-maschinenbau.de

 Open the catalog to page 13
Cornerweld nimblesafe-14

LONGITUDINAL, CORNER, CIRCULAR SEAM WELDING MACHINES SPECIAL WELDING MACHINES CORNERWELD NimbleSafe | Configuration FRONIUS TT 2200 Job DC, (without chiller) Profi Bus Robot interface FRONIUS MW 2200 AC/DC, (without chiller) Profi Bus Robot interface 1028169 1028136 1031641 FRONIUS KD 4000 D-11 wire feed unit Profi Bus Robot interface 1040574 1042838 1042850 FRONIUS KD 4000 D-11 wire feed unit UL Profi Bus Robot interface FRONIUS TT 2500 Job DC, MV UL Profi Bus Robot interface FRONIUS MW 2500 Job AC/DC MV UL Profi Bus Robot interface 1036434 Ware part set for ABITIG MT 300...

 Open the catalog to page 14

All Schnelldorfer Maschinenbau catalogs and technical brochures

  1. ELENA® ONE

    12  Pages

  2. ELENA II-Box

    8  Pages

  3. LINEARWELD EXTL

    16  Pages

  4. ELENA VIII

    14  Pages

  5. D0200

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.