SCP 100

SCP 100

SCP 100

Product catalog summary
Introduction
The Surfacing Center SCP 100 is a high-end polishing solution designed for precision optics, capable of polishing spheres, flats, and complex aspherical lenses efficiently and economically. It offers flexibility and superior quality at an attractive price point.

Specifications and Features
The SCP 100 is equipped with various spindle arrangements and sophisticated measurement technology, allowing for optimal configuration based on specific needs. It includes a stiff cast-iron base supporting up to 4 axes and 4 spindles, ensuring high accuracy and stability during polishing.

Aspheric Version - SCPA 100
The SCPA 100 variant is dedicated to both spherical and aspherical lens polishing. It uses simulation technology to optimize the polishing process based on the workpiece's geometry, material, and surface roughness. It features two polishing spindles for simultaneous use of spherical and aspherical tools.

Off-axis Polishing
The SCPA 100 allows for off-axis polishing, enabling high removal rates and adapted material removal, reducing mid-spatial frequencies and tool wear while maintaining stability.

Data Communication
The system interfaces with Ethernet and SCHNEIDER Optical Technology software for effective data exchange. It includes remote diagnostics and a graphical user interface for easy operation.

Automation and Setup
The SCP 100 supports automated processing with optional automation modules for fast handling and cost-effectiveness. The Auto Teaching module automates setup, reducing setup time and crash risk.

Tool Correction and Geo Control
The integrated correction spindle allows for tool correction without changing tools, minimizing unproductive time. Geo Control optimizes the mutual positions of workpiece and tool spindles for improved spherical quality.

Benefits
The SCP 100 offers high process stability, quality, and form accuracy. It supports multi-step processing, automated parts handling, and flexible batch processing. The system provides a modern network connection, automated lubrication, and an excellent performance/price ratio.

Technical Data
The SCP 100 supports a maximum working range diameter of 100 mm for spheres and 120 mm for aspheres with automation. It features a 3 + 4 axis system, various feed rates, and high positioning accuracy. The machine consumes 20 kW of power and requires a minimum compressed air supply of 6 bar.
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Catalog excerpts

SCP 100-1

Efficient polishing of spheres and aspheres

 Open the catalog to page 1
SCP 100-2

Introducing the Surfacing Center SCP 100 Perfectly polished precision optics: the SCP 100 is the optimal polisher to help you achieve this goal, even with the most demanding specifications. We focused our design efforts on maximizing the return on your investment – the result is a flexible high-end polishing solution at very attractive price. The Surfacing Center SCP 100 polishes all types of spheres, flats and complex aspherical lenses quickly, economically and with superior quality. The SCP 100 offers an extensive package of options with different spindle a ­ rrangements and sophisticated measurement...

 Open the catalog to page 2
SCP 100-3

Solid foundation The machine comes with a stiff cast-iron base for kinematics of up to 4 axes and 4 spindles. The industrial PC controller system runs the AC servo drives ensuring consistently high accuracy during polishing and ­ orrection. The controller checks and c adj usts all parameters of the polishing process including process times, working pressures, and oscillation speed. You can easily perform multi-step processing and adjust your parameters individually. One step ahead The basic S1/2 version of the SCP 100 comes with one polishing spindle opposite the workpiece and correction spindles...

 Open the catalog to page 3
SCP 100-4

Work space features of the SCP 100 Kinematics The — integration of the tool, workpiece and correction spindles guarantee precise and consistent results Tool Correction CNC-controlled correction of the — polishing tools with integrated ­correction spindle — No change of the correction tool Geo Control Optimization of sphericity and — surface quality Auto Teaching Automated determination of the — tool length and lens position — Minimization of the crash risk — Reduction of the setup time

 Open the catalog to page 4
SCP 100-5

Benefits S — pecial kinematics optimized for s ­ pherical & aspherical polishing — High process stability H — igh quality and form accuracy A — spheric package for zonal polishing M — ulti-step processing with individual parameters A — utomated parts handling F — lexible processing of small and ­mid-sized batches T — ool correction without tool change F — ast, precise and reliable setup by Auto Teaching C — omputer-assisted setup G — raphical user interface I — ntelligent analysis system with remote diagnostics M — odern network connection — Automated central lubrication E — xcellent performance/price...

 Open the catalog to page 5
SCP 100-6

technical data max. working range diameter (mm) machine with automation working range feed rate X-axis Y-axis Z-axis positioning and repeat accuracy feed rate positioning and repeat accuracy tool spindle connection speed range tool spindle workpiece spindle connection flange speed range workpiece spindle power consumption dimensions without control panel (width x depth x height) 1 750 x 1 940 x 1 481 mm (69 x 75 x 58 inches) All data subject to change without notice. without tool dressing option SCHNEIDER Optical Machines 5916 Stone Creek, Suite 120 The Colony Texas 75056, USA Phone: +1 (972)...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.