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Stationary screw compressors

Stationary screw compressors
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Stationary screw compressors

Product catalog summary
Overview
This document provides comprehensive information on stationary screw compressors, emphasizing their efficiency for continuous operation and suitability for small to medium-sized companies. It includes application recommendations, accessory options, and a comparison between piston and screw compressors.
Specifications and Features
Screw compressors are designed for continuous operation, ideal for applications with permanent air requirements such as spray painting and industrial manufacturing. They offer easy servicing, silent operation, and user-friendly control systems. Key features include compact dimensions, soundproofed housing, easy maintenance access, and integrated control systems for rotation direction and safety.
Comparison: Piston vs. Screw Compressors
Piston compressors are suitable for intermittent operation with a duty cycle not exceeding 70% per hour, while screw compressors are designed for continuous operation. Combining both types can efficiently cover base and peak load requirements in industrial settings.
Determining Compressed Air Requirements
Designing a compressed air system involves considering factors like space, temperature, and maintenance accessibility. Consulting a compressed air specialist is recommended to optimize system design and avoid increased energy costs and wear.
Consultation and Project Planning
The Schneider airsystems service team offers consultation for designing and optimizing compressed air systems, including providing 2D and 3D installation drawings. They ensure systems meet pressure requirements and integrate seamlessly into existing environments.
Model Overview
The document lists various AirMaster screw compressor models, detailing specifications such as pressure, volume flow, voltage, drive power, weight, noise levels, and dimensions. Models include options with cold dryers and vessel mounting for enhanced performance.
Recommendations
For optimal use, screw compressors should not be used for intermittent operation. Speed-controlled screw compressors are recommended for energy savings and can be a valuable addition to existing systems.
Airleader Control System
The Airleader control system is highlighted as an intelligent solution for managing up to 16 compressors, optimizing energy use, and reducing costs by up to 30%. It provides real-time data on consumption and compressor status, accessible via web-based platforms.
Heat Recovery Systems
Heat recovery systems are recommended to utilize waste heat from compressors, potentially reducing energy costs significantly. Options include air duct systems for heating and plate heat exchangers for water heating.
Environmental Impact
Utilizing waste heat not only saves costs but also reduces CO2 emissions, contributing to environmental protection.
Conclusion
The document emphasizes the importance of efficient compressor management and the benefits of integrating advanced control and heat recovery systems to enhance operational efficiency and sustainability.
Energy Efficiency and Cost Savings
Emphasis is placed on energy-saving systems that can reduce compressed air costs by up to 30%. The document discusses the importance of leak detection and energy efficiency measurements to optimize system performance and reduce costs. Recommendations include using fully synthetic oils for compressors operating in cold environments to improve performance.
Maintenance and Servicing
Schneider Professional Services offers comprehensive support for compressed air units, including maintenance, repair, and system optimization. The document outlines a four-phase service approach: status and requirements analysis, consultation and system planning, installation and commissioning, and maintenance and servicing. Regular maintenance and leak detection are highlighted as critical for extending the service life of the system and reducing operational costs.
System Design and Planning
The document provides guidance on designing compressed air systems, including determining air flow rates, air quality, and pressure requirements. Schneider airsystems offers consultation services to tailor compressed air solutions to specific needs, whether for new installations or optimizing existing systems. The importance of long-term planning and considering future company development in system design is emphasized.
Additional Features and Accessories
Various accessories such as rubber dampers, lubricants, pressure gauges, and silencers are detailed with their specifications. The document includes tables listing product types, article numbers, and technical specifications for easy reference. Tips for energy savings and maintenance best practices are provided throughout the document.
Conduit System Design
Schneider airsystems emphasizes the need for an efficient conduit network to minimize pressure loss and enhance system efficiency. They offer customized design services based on individual requirements, ensuring appropriate connection points and minimal compression power usage.
Installation and Commissioning
The company provides comprehensive installation services, ensuring systems are operational on schedule. Post-installation, qualified staff commission the system, configure parameters, and conduct full function tests. Detailed operational instructions are provided to users.
System Failure Support
In case of system failure, Schneider offers a service hotline for professional advice and repair services to minimize downtime and repair costs.
Maintenance Contracts
The company offers maintenance contracts that extend warranties to three years, ensure outstanding functionality, and reduce long-term operating costs. One-off maintenance services are also available.
Contact Information
The document provides various contact details for sales, professional services, and customer care, along with a website for further information.
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Catalog excerpts

Stationary screw compressors-1

Stationary screw compressors Efficient compressors for continuous operation Efficient compressed air systems & services for small and medium companies

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Stationary screw compressors-2

Application recommendation The solution for permanent air requirements, e.g. spray painting or industrial manufacturing applications. AirMaster screw compressors ensure easy servicing, silent operation and greater operating comfort from a clearly laid out control system that is simple to use. Application recommendation Accessories for extending, controlling, maintaining and repairing stationary screw compressors: vessel, Airleader control systems, basic changeover circuits, star-delta switch, oils, etc.

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Stationary screw compressors-3

SCREW COMPRESSORS AirMaster screw compressors 6 –16

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Stationary screw compressors-4

Which is the right compressor for the job? Piston compressor versus screw compressor A wide variety of compressors are available for compressing air. The positive displacement compressors include two main principles: piston compressors and screw compressors. The main difference is the duty cycle. One of the most important features of a piston compressor is intermittent operation, which means that their duty cycle should not exceed 70 percent an hour. Screw compressors on the other hand operate constantly and are designed to supply compressed air continuously. Excessively large screw compressors...

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Stationary screw compressors-5

Consultation and project planning The Schneider airsystems service team will be glad to help you plan your compressed air system. Irrespective of whether you are planning to install a new system or optimise your existing one, our compressed air specialists will be glad to provide help and expert advice so that your system operates with maximum efficiency. We will adapt your com­ ressed p air system in line with your pressure requirements, your existing tools and the installation location, including condensate and compressed air conditioning units, conduit system and essential peripheral equipment...

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Stationary screw compressors-6

Pictograms and their meaning No technical inspection required VARIO SPEED With speed control 15-year rust guarantee on all vessels With integral electronic elements Model overview AirMaster screw compressors AirMaster AM K XB with vessel AirMaster AM K XBDK with vessel and cold dryer AirMaster AM K XDK with cold dryer Page 11

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Stationary screw compressors-7

AirMaster Screw compressors with a modular system Simple assembly of outlet channel through exhaust air guide directed upwards Easy to understand electronic control system enables easy handling and maximum operating comfort All maintenance components are easy to access, which saves time and costs during maintenance work Maximum safety through integrated control of rotation direction as well as effective control, warning and safety systems Quiet due to soundproofed housing and optimised air guide Less space required due to compact dimensions The solution for permanent air requirements, e.g. spray...

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Stationary screw compressors-8

Screw compressors, stationary AirMaster Base ¾ Simple operation using pressure switch ¾ Less space required due to compact dimensions ¾ maintenance components are easy to access, which All saves time and costs during maintenance work ¾ Quiet due to soundproofed housing ¾ Simple assembly of outlet channel through exhaust air guide directed upwards Durable, V-belt driven compressor blocks Motor and compressor protected against overheating Operating hours counter for reliable monitoring LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service...

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Stationary screw compressors-9

Screw compressors, stationary AirMaster ¾ Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system ¾ Less space required due to compact dimensions ¾ maintenance components are easy to access, which saves All time and costs during maintenance work ¾ Quiet due to soundproofed housing ¾ Simple assembly of outlet channel through exhaust air guide directed upwards ¾ Integrated control of rotation direction prevents expensive damage during operation Durable, V-belt driven compressor blocks Electronic control system with rotation direction control, o ­ perating...

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Stationary screw compressors-10

Screw compressors, stationary AirMaster speed-controlled ¾ Stepless speed adjustment in line with actual air requirements for maximum energy savings of 35 % ¾ Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system ¾ Less space required due to compact dimensions ¾ maintenance components are easy to access, which saves All time and costs during maintenance work ¾ Quiet due to soundproofed housing ¾ Simple assembly of outlet channel through exhaust air guide directed upwards ¾ Integrated control of rotation direction prevents expensive damage during...

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Stationary screw compressors-11

Screw compressors, stationary AirMaster with cold dryer ¾ System ready for operation, with integral cold dryer ¾ Compressed air free of condensate for perfect working results ¾ Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system ¾ Less space required due to compact dimensions ¾ maintenance components are easy to access, which saves All time and costs during maintenance work ¾ Quiet due to soundproofed housing ¾ Simple assembly of outlet channel through exhaust air guide directed upwards ¾ Integrated control of rotation direction prevents expensive...

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Stationary screw compressors-12

Screw compressors, stationary AirMaster speed-controlled with cold dryer ¾ System ready for operation, with integral cold dryer ¾ Compressed air free of condensate for perfect working results ¾ Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system ¾ Less space required due to compact dimensions ¾ maintenance components are easy to access, which saves All time and costs during maintenance work ¾ Quiet due to soundproofed housing ¾ Simple assembly of outlet channel through exhaust air guide directed upwards ¾ Integrated control of rotation direction...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.