Conduit systems

Conduit systems
1 / 68 PagesView full catalog

Conduit systems

Product catalog summary
Overview: This document provides comprehensive information on efficient compressed air distribution systems, focusing on conduit systems suitable for small and medium-sized companies. It details various components, materials, and configurations to optimize compressed air networks, including plug-in connectors, sliding sleeves, and assembly aids.
Specifications: The document outlines different conduit systems such as the "Click it" system, brass systems, and plastic systems, each designed for specific applications. Materials like polyamide, special aluminum alloys, and stainless steel offer benefits such as UV resistance and lightweight properties. Systems are designed to operate at a maximum pressure of 15 bar at 20°C, with TÜV certification ensuring quality and safety.
Procedures: A step-by-step guide is provided for designing a conduit system, emphasizing the selection of appropriate dimensions and materials to minimize pressure loss. Instructions for cutting, deburring, and assembling pipelines using plug connectors are included to ensure airtight connections.
Standards and Certifications: All conduit systems are certified by the Technical Inspection Authority (TÜV) and comply with standards such as DIN 2403, ensuring compatibility, safety, and reliability. The use of NBR seals and Teflon coatings enhances performance.
Recommendations: Regular checks for leaks are recommended to prevent increased operational costs. The document provides data on potential energy losses due to leaks and suggests contacting the service team for detection and repair.
Key Data and Tables: Tables are included for determining pipeline diameters based on compressed air volume flow and pipeline length. Data on energy loss due to leaks is provided, emphasizing the financial impact of inefficient systems.
Key Features: Systems are designed for energy efficiency, with features like air shut-off cocks and energy-saving systems to reduce costs. Robust materials like brass and stainless steel ensure long-term durability and resistance to environmental factors.
Assembly Aids: A comprehensive list of assembly aids, including pipe clips, fastening sets, and disassembly tools, is provided to facilitate installation and maintenance. Information on spare parts and accessories for ongoing system support is also included.
Conclusion: The document serves as a technical guide for selecting and installing compressed air piping systems, offering detailed specifications and practical recommendations for achieving efficient and reliable air distribution in various industrial settings.
Professional Services: Schneider airsystems offers services for designing, installing, and maintaining efficient compressed air systems. Their expertise includes system optimization, project planning, installation, commissioning, and maintenance. They provide consultation to determine air flow rates, air quality, and pressure requirements, recommending suitable compressors for long-term development.
Maintenance and Servicing: Schneider offers maintenance services, including a parts subscription for self-maintenance and a repair service for both small and large systems. Maintenance contracts offer extended warranties and reduced long-term operating costs.
See more

Catalog excerpts

Conduit systems-1

Conduit systems Perfect compressed air distribution Efficient compressed air systems & services for small and medium companies

 Open the catalog to page 1
Conduit systems-2

Application recommendation The complete range of conduit system products from the practical "Click it" system with 15-28 mm diameter and the durable brass system with 15-63 mm to the plastic conduit system with 32-63 mm diameter and a wide range of connectors and pipe sockets. Application recommendation Pneumatic hoses and hoses for private and professional workshop applications as well as accessories such as hose rewinders, power and air supply units and tractions for perfect workplace organisation and ergonomic working. Application recommendation Essential for all compressed air connections...

 Open the catalog to page 2
Conduit systems-3

PIPELINES, HOSES AND JOINING TECHNOLOGY Hoses and workshop equipment 40 – 51 Connecting and joining technology 52 – 61

 Open the catalog to page 3
Conduit systems-4

Perfectly adapted products guarantee maximum efficiency

 Open the catalog to page 4
Conduit systems-5

Screw compressors from 2.2 – 45 kW; on vessel and/or with dryer with vertical or horizontal vessel or as an auxiliary compressor Cold and adsorption dryers, filters and maintenance units from 15-63 mm with diff. materials, workshop equipment, hoses, and joining technology for a wide range of applications

 Open the catalog to page 5
Conduit systems-6

Preventing your money from vanishing into thin air: Schneider airsystems! Maximum efficiency in your conduit network An efficient compressed air system must include a well designed conduit network because a correctly designed conduit system minimises the pressure lost from the line. We would be glad to help you design your conduit system: We will design the perfect conduit system and appropriate connection points for you based on your individual requirements analysis for maximum efficiency – always with consideration for the long-term future development of your company. Optimisation of existing...

 Open the catalog to page 6
Conduit systems-7

The perfect conduit system – Flexible configurations and tested by the Technical Inspection Authority (TÜV) We have the right solution for all your requirements – With a variety of connection systems and pipelines made from different materials for indoor, outdoor, underground and clean room installations. All systems from Schneider airsystems are variable and can be extended or combined with one another as required – without welding, soldering or applying adhesive. Polyamide pipes Click-it system for quick and easy assembly UV-resistant version also available for use in direct sunlight Polyethylene...

 Open the catalog to page 7
Conduit systems-8

Determine the diameter of your pipeline! To plan a compressed air pipeline correctly, greatest importance should be attached to the dimensions and the materials selected because selecting small cross sections and compressed air pipelines susceptible to corrosion can result in high pressure losses. The perfect conduit system in four steps: 1. Select the right conduit system according to your compressed air requirements See the previous page for the four different materials available. 2. Choose a circular or stub line depending on your space requirements: A stub line is suitable for individual...

 Open the catalog to page 8
Conduit systems-9

Design data for pipelines Substitute pipeline lengths for fittings Working overpressure 7 bar, ∆ p (max.) 0.2 bar, flow speed (max.) 10 m/s Fittings Comparable with Ball valve Aluminium pipeline Working overpressure 7 bar, ∆ p (max.) 0.2 bar, flow speed (max.) 10 m/s Compressed air volume flow [l/min] Polyamide (PA) / cross-linked polyethylene (PeX) pipeline Working overpressure 7 bar, ∆ p (max.) 0.2 bar, flow speed (max.) 10 m/s Compressed air volume flow [l/min]

 Open the catalog to page 9
Conduit systems-10

Pictograms and their meaning Safety quick-release coupling Certified by the Technical Inspection Authority (TÜV) Click-it system Conduit systems model overview Brass conduit system 15-28 mm Brass conduit system 32-63 mm Plastic conduit system 32-63 mm Pipe sockets Page 22

 Open the catalog to page 10
Conduit systems-11

Conduit systems Resistant to pressure and easy to lay – the conduit systems Different conduit systems for every requirement: from the practical "Click it" system with 15-28 mm diameter and the durable brass system with 15-63 mm to the plastic conduit system with 32-63 mm diameter and a wide range of connectors and pipe sockets.

 Open the catalog to page 11
Conduit systems-12

Pictograms and their meaning Click-it system Certified by the Technical Inspection Authority (TÜV)

 Open the catalog to page 12
Conduit systems-13

Socket system 15-28 mm Laid, extended and modified in an instant Simple, quick assembly of pipes and connectors for huge time savings Flexible system for simple release and reconnection Large number of stainless steel retaining claws hold the pipe securely in the plug connectors Resistant O-ring ensures complete impermeability, even if the air contains oil Example: T-branch push-in connection STV-TS22-15-22 For small and medium-sized workshops: Lay pipelines quickly and easily with a few hand movements with the practical "Click it" system and extend or modify existing pipelines – the flexible...

 Open the catalog to page 13
Conduit systems-14

Click it – the innovative conduit system No other conduit system is modified as often as a compressed air network. No problem with the "Click it" system: The connection can be detached easily with only a few hand movements and without causing damage to the pipe or connector. All parts can be reused as a result. 1. Cut the pipe to the right size Accurate to the millimetre using the Schneider airsystems pipe shears. 2. Debur and chamfer So that everything runs smoothly and fits together, visually and otherwise. 3. Join the pipes using plug connectors When inserted as far as it will go, the pipe...

 Open the catalog to page 14
Conduit systems-15

Max. operating pressure 15 bar at 20°C. With technical inspection certificate. Polyamide pipes ¾ Polyamide (PA) for greater flexibility ¾ Pipe shears cut pipelines to length in a single cut Can be combined with brass/stainless steel plug-in system and brass clamping ring system Black UV-resistant pipes, suitable for outdoor installation Coils, colour grey Pipes, colour grey Coils, colour black Pipes, colour black Special aluminium alloy pipes ¾ Ideal as a main pipe as lightweight, stable and easy to lay using few pipe clips UV-resistant and suitable for outdoor installation ¾ Low linear expansion...

 Open the catalog to page 15
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.