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Compressed air conditioning

Compressed air conditioning
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Compressed air conditioning

Product catalog summary
Overview: The document provides comprehensive information on efficient compressed air systems and services for small and medium companies, emphasizing the importance of air conditioning for high-quality compressed air. It details components and technologies used in these systems.
Compressed Air Conditioning: Achieving maximum compressed air quality is highlighted through the use of filters and maintenance units such as prefilters, microfilters, and activated carbon filters. The role of oil-water separators and condensate dischargers in maintaining air quality and system efficiency is also discussed.
Application Recommendations:
  • Oil-Water Separators: These devices use automatic separation and multi-stage cleaning to purify oil-containing condensate, offering an environmentally friendly and cost-effective solution.
  • Condensate Dischargers: Automatically discharge condensate from vessels, filters, and dryers with minimal maintenance due to electronic level measurement.
  • Compressed Air Dryers: Cold and adsorption dryers dry moist compressed air, protecting downstream components and enhancing system productivity and efficiency.
Compressed Air Quality Classes: The document outlines compressed air quality classes according to DIN ISO 8573, detailing specifications for particles, water, and oil content.
Energy Efficiency: Emphasis is placed on energy-efficient dryers, particularly those with ECO energy-saving functions that reduce energy consumption by switching to standby mode during low usage periods.
Performance Data: Performance specifications for compressed air cold dryers are provided, including correction factors for different operating pressures, temperatures, and dew points. A detailed table of dryer models with volume flows, power inputs, and dimensions is included.
Maintenance Units and Filters: Various maintenance units and filters, such as cyclone separators and preliminary filters, are described as essential for achieving excellent air quality and efficient separation of contaminants.
Conclusion: Proper conditioning of compressed air is crucial for minimizing processing costs, extending the service life of pneumatic tools, and reducing maintenance work. The document provides guidance on selecting and maintaining the right components for optimal compressed air system performance.
Specifications: Detailed specifications and guidelines for components like prefilters, microfilters, activated carbon filters, pressure reducers, and maintenance units are provided. Schneider Professional Services offers system analysis, planning, installation, and maintenance.
Procedures and Recommendations:
  • A single compressed-air system with a dryer, prefilter, microfilter, and activated carbon filter is recommended for optimal results and safety.
  • Regular maintenance and replacement of filter elements are crucial for system efficiency.
  • Leak measurement and energy efficiency assessments are recommended to reduce costs and improve system performance.
Services Offered:
  • Status and Requirements Analysis: Includes leak measurement, energy efficiency assessment, and system checks.
  • Consultation and System Planning: Involves project planning, installation drawings, and optimization calculations.
  • Installation and Commissioning: Covers installation, commissioning, and user instruction.
  • Maintenance and Servicing: Offers on-site repair, maintenance parts subscription, and compressor hire services.
Key Data from Tables:
  • Specifications for various filter types, including volume flow, weight, and dimensions, are provided for different components.
  • Energy loss data due to leaks is presented, highlighting the importance of addressing leaks to reduce costs.
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Catalog excerpts

Compressed air conditioning-1

Compressed air conditioning The basis for outstanding compressed air quality Efficient compressed air systems & services for small and medium companies

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Compressed air conditioning-2

Application recommendation The compressed air cold dryer and adsorption dryer dry the moist compressed air that comes from the compressor to protect downstream components as well as increase the productivity and economic efficiency of your compressed air system. Application recommendation Condensate dischargers automatically discharge the condensate from vessels, filters and compressed air dryers. The dischargers are extremely low-maintenance due to the electronic level measurement function and are suitable for compressed air systems up to 15 bar. Application recommendation Oil-water separators...

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Compressed air conditioning-3

COMPRESSED AIR DRYERS, FILTERS & CONDENSATE TECHNOLOGY Maintenance units and filters 14 – 21

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Compressed air conditioning-4

Excellent air quality for your applications Save money! The correct conditioning of compressed air guarantees outstanding working results and minimises additional processing costs. You also extend the service life of your pneumatic tools and machines as well as reducing maintenance work on your compressed air system. Depending on the compressed air quality you require for your application, several conditioning stages are usually required to achieve the relevant compressed air quality class. Compressed air quality classes according to DIN ISO 8573 Particles (dirt) Class Water (condensate) Particle...

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Compressed air conditioning-5

Design data for compressed air dryers and filters Performance data for compressed air cold dryers The performance specifications of our compressed air cold dryers are based on an operating pressure of 7 bar, an air inlet temperature of 35 °C and an ambient temperature of 25 °C. For other pressures or temperatures, please refer to the factors (f) that correspond to your values in the tables below. With other operating pressures p1, multiply the flow volume by factor (f1): p1 [bar] (f1) With other compressed air inlet temperatures t1, multiply the flow volume by factor (f2): t1 [°C] (f2) With other...

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Compressed air conditioning-6

Pictograms and their meaning With integral electronic elements Dryer model overview Volume flow at pressure dew point +3°C [l/min] Volume flow at pressure dew point +7°C [l/min] Volume flow at pressure dew point -40°C [l/min]

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Compressed air conditioning-7

Compressed air dryer Dry air – the basis for all applications Maximum operating safety of production systems through continuous operation with stable dew point Efficient cooling through vertically positioned stainless steel plate heat exchanger Energy-saving even when used sporadically due to ECO switch-off function Energy-saving heat transfer: warm compressed air entering is pre-cooled by cold air escaping Extremely low maintenance self-cleaning vertical arrangement of rust-free heat transfer areas reduces dirt quantities Example: Compressed air cold dryer DK 600 ECO Compressed air cold dryers...

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Compressed air conditioning-8

High-performance cold dryer with super dry technology and ECO switch-off Compressed air cold dryer ECO Compressed air cold dryer ECO ¾ dried consistently to a pressure dew point of 3°C by Super-Dry Air Technology for maximum operating safety and perfect working results ¾ Energy-saving ECO mode: Fan and cold compressor switch off if air is not drawn from the unit for a certain time. ¾ Energy-saving heat transfer: warm compressed air entering is precooled by cold air escaping from the air/air heat exchanger ¾ Stainless steel plate heat exchanger with self-cleaning effect for outstanding cooling...

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Compressed air conditioning-9

Dry and clean compressed air for special requirements “Cooling” adsorption dryer Adsorption dryer ¾ dried consistently to a pressure dew point of -40°C for a high Air degree of process security and perfect working results ¾ Energy-saving with 12 pressure changes per hour for max. r ­ egeneration air requirements of 14.3 % ¾ Longer service life: Collecting chamber within the moist zone protects the drying agent from concentrated moisture Dew point-dependent control system with digital display Pressure dew point can be preset easily LED function displays on the front of the switch cabinet for:...

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Compressed air conditioning-10

Condensate dischargers Energy saving and reliable – automatic condensate discharger Automatic drainage of generated condensate reduces maintenance work 2.5 m connection cable ready to install Permanent drainage of aggressive condensate preserves the vessel and extends its service life Lower air losses due to electronic level measurement function Example: Condensate discharger Ecomat 3100 Condensate dischargers automatically discharge the condensate from vessels, filters and compressed air dryers. The dischargers are extremely low-maintenance due to the electronic level measurement function and...

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Compressed air conditioning-11

Condensate discharger Condensate discharger Ecomat ¾ Automatic drainage of generated condensate reduces maintenance work Ready to install with 2.5 m connection cable ¾ Permanent drainage of aggressive condensate preserves the vessel and extends its service life Simple installation using attachment set ¾ Less air lost due to electronic level measurement function Compact design for quantity delivered (l/min) Compressed-air supply Dimensions (W x D x H) Avoid using float divertors or divertors with a time-controlled drain because they are maintenance-intensive and consume large quantities of energy....

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Compressed air conditioning-12

Oil-water separators Economical and ecological – oil-water separating systems Multiple cleaning stages for environmentally friendly disposal of condensate according to §7a of the Water Resources Act Particularly simple and efficient due to automatic separation of oil and water Economical solution as only the separated oil needs to be discarded Oil-water separators use an automatic separation process and multiple-stage cleaning process to purify condensate containing oil. They represent an environmentally friendly cost-saving solution for separating condensate and allow the oil to be discharged...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.