Overview: The document is a comprehensive catalogue for compressed air solutions, detailing various products and services related to the generation, conditioning, distribution, and usage of compressed air. It highlights the company's commitment to providing high-quality, user-oriented products and services from a single source.
Key Sections:
- Generating Compressed Air: This section covers different types of compressors, including mobile piston compressors, stationary piston compressors, and screw compressors. It provides detailed specifications for each model, such as pressure, suction power, drive power, and vessel volume.
- Conditioning Compressed Air: Discusses accessories like compressed air dryers, condensate dischargers, oil-water separators, and maintenance units & filters, which are essential for maintaining air quality and system efficiency.
- Distributing Compressed Air: Focuses on pipe systems, hoses, and workshop equipment necessary for effective air distribution.
- Using Compressed Air: Lists various tools and equipment that utilize compressed air, including blowing guns, impact screwdrivers, drills, grinding machines, and paint spray guns. Each tool's air requirement, average air consumption, and minimum power are specified.
Product Highlights:
- UniMaster Compressors: Known for flexibility and user-friendliness, suitable for both private and professional use. Features include easy transportation, user-friendly operating panels, and a long warranty against rust and corrosion.
- Service Offerings: The company provides a robust service network, including repair services, bespoke advice, and efficiency optimization for compressed air systems.
Technical Specifications: Detailed tables provide technical data for various products, including air requirement, power consumption, and air quality (oiled or oil-free).
Conclusion: The catalogue emphasizes the company's expertise and comprehensive service in the compressed air sector, aiming to provide stress-free, efficient solutions tailored to customer needs.
Specifications and Features:
The document outlines various models of compressors, highlighting their compact and innovative designs. Key features include oil-free compressors, plug-and-play systems, and easy installation with wall mounting options. The compressors are designed for daily use with start/stop buttons and maximum pressure settings.
SysMaster Series:
The SysMaster compressors are lightweight, robust, and combinable with other Systainers for easy transport and operation. They feature ergonomic handles, quick-action coupling, pressure reducers, and condensate drainage. The series is noted for its simplicity and reliability.
SilentMaster Series:
These compressors are designed for quiet operation with special noise insulation. They are portable, oil-free, and come with a 10-year warranty against rust and corrosion. The series includes models with varying tank volumes and noise levels, suitable for applications requiring silence.
UniMaster Series:
The UniMaster compressors are versatile and powerful, suitable for small to medium workshops. They offer options for vertical or horizontal vessels and can be expanded with cold dryers and sound-absorbing covers. The series provides a 15-year warranty against rust and corrosion.
Technical Data:
The document includes detailed technical specifications for each model, such as pressure, suction power, inflation performance, drive power, voltage, rotational speed, tank volume, weight, noise levels, and dimensions.
Warranty Information:
A 3-year warranty is offered for selected mobile compressors and pneumatic tools upon online registration within 30 days of purchase.
Overview: The document provides detailed specifications and features of various models of UniMaster STS, STL, and STH piston compressors. These compressors are designed for efficient air compression with features like intermediate and aftercoolers, sound-absorbing covers, and cold dryers for optimal performance.
Specifications: The compressors are available in different models with varying pressure capacities (10 to 15 bar), suction power (580 to 1250 l/min), and effective delivery quantities. They are equipped with V-belt driven, two-stage 2-cylinder piston compressors, and come with a 15-year rust guarantee on the vessel with inner coating.
Technical Features: Key features include rubber dampers for stability, easily accessible condensate drain cocks, auxiliary sleeves for easy extension, and air outlets with shut-off cocks. Models above 5.5 kW are recommended to be started via an automatic star-delta switch.
Noise and Standards: The compressors are designed to operate at low noise levels, adhering to DIN EN ISO 2151 standards. They are suitable for noise-sensitive environments and comply with AD2000 standards for vessel manufacturing.
Model Variants: The document lists various models with specific art numbers, dimensions, and weights. Some models come with preassembled star-delta switches and integral cold dryers for enhanced functionality.
Recommendations: It is advised to use sound-absorbing covers in noise-sensitive areas and ensure that compressors above 5.5 kW are started with a star-delta switch. For vessels with a pressure content below 1000 l, TÜV inspection is not required, simplifying compliance with safety regulations.
Overview:The document provides detailed specifications and features of various UniMaster piston compressors, focusing on their application in extending compressed air systems, particularly in environments requiring low noise and high reliability, such as dental practices.
Specifications:The compressors are categorized by models, each with specific attributes such as pressure, suction power, effective delivery quantity, drive power, rotational speed, tank volume, weight, noise level, and dimensions. Key models include UNM STH 650-10-180, UNM STB series, and UniMaster Clean series.
Key Features:- V-belt driven, two-stage 2-cylinder piston compressors with a 15-year rust guarantee on vessels.
- Equipped with sound-absorbing covers for low noise operation.
- Standard fittings include Condor pressure switch, solenoid valve, motor protection, safety valve, and condensate drain cock.
- Oil-free models with PTFE-coated pistons for environments requiring high air quality.
Performance and Reliability:The compressors are designed for high reliability under continuous load, with features ensuring low operating temperatures and minimal noise. The UniMaster Clean models are particularly noted for their quiet operation and suitability for use near workstations.
Comparison with Screw Compressors:The document contrasts piston compressors with screw compressors, highlighting the intermittent operation of piston compressors suitable for peak loads, while screw compressors are better for continuous base loads.
Recommendations:For optimal design and efficiency of compressed air systems, it is recommended to consult with specialists to determine the appropriate
compressor type and configuration based on specific air requirements and environmental conditions.
Overview: The document provides detailed information on the planning and installation of compressed air systems, including specifications for various AirMaster screw compressors. It highlights the integration of these systems into existing or new environments, emphasizing the importance of seamless collaboration with architects or planning offices.
Compressed Air System Planning: The document outlines the comprehensive planning of compressed air systems, including condensate and air conditioning, pipe systems, and additional equipment like energy supply and ventilation systems. It offers 2D and 3D installation drawings to aid in project execution.
AirMaster Screw Compressors: The document details various models of AirMaster screw compressors, highlighting their features such as V-belt, direct drive, or gearbox options. These compressors are designed for permanent air requirements in industrial applications, offering easy servicing, silent operation, and user-friendly control systems.
Key Features: The compressors feature the AIR ENERGY CONTROL 3+ system, which includes a comfort display, operating hours indicator, maintenance schedule, and service messages. They are designed for space-saving installation, easy maintenance access, and quiet operation due to insulated housing.
Professional Series: The AirMaster Professional series includes stationary screw compressors with features like start/stop control, compact dimensions, and soundproofed housing. The series also includes models with built-in cold dryers for high air quality and efficient space usage.
Variable Speed Compressors: The document describes variable speed compressors that adapt to actual air usage, offering energy savings of up to 30% with fluctuating air requirements. These models include direct-drive compressor blocks and the AIR ENERGY CONTROL 3+ system for maximum operating comfort.
Technical Specifications: Detailed tables provide specifications for each compressor model, including pressure, volumetric flow rate, voltage, drive power, weight, noise level, air outlet size, and dimensions. These specifications are crucial for selecting the appropriate model based on specific operational needs.
Recommendations: The document advises consulting with experts for on-site evaluations to ensure proper compressor usage and installation, particularly for screw compressors used in intermittent operations.
Specifications and Models:The document lists various models of compressors and accessories, specifying their electrical connections, motor power, and other technical details. For instance, models like KE270113 and MDR 3-11-R are detailed with voltage, power range, and connection sizes.
Accessories for Compressors:Includes sound-absorbing covers for installation in sensitive areas, start relief for compressors with 4 kW motors, and various lubricants/oils for stationary and mobile piston compressors. The document emphasizes the use of fully synthetic oils in cold environments for better performance.
Pressure Gauges:Details standard pressure gauges with specifications such as diameter, connection type, and measuring range. Models like MM-W and MM-S are listed with their respective article numbers and technical specifications.
Compressed Air Conditioning:Discusses the importance of compressed air dryers, condensate dischargers, and oil-water separators. It highlights the ISO 8573-1:2010 standards for air quality, specifying classes for solid particles, water, and oil content.
Compressed Air Dryers:Describes the technical data for compressed air dryers, including correction factors for different operating conditions. Models like DK 350 SMART are highlighted for their operational safety and efficiency, with features like heat exchangers and automatic condensate drainage.
Condensate Dischargers:Features automatic condensate dischargers like the Ecomat 3100, which reduce maintenance work and preserve vessel life through electronic level measurement functions.
Recommendations:The document advises using prefilters to protect cold dryers from contamination and recommends avoiding high-maintenance float divertors.
Condensate Collection and Discharge Systems
Condensate collection pipes are used to channel condensate from compressed air vessels, cold dryers, or filters into oil-water separators. Various models of condensate dischargers are available, each with specific capacities and dimensions, suitable for different pressure vessels and air connections.
Oil-Water Separators
Oil-water separators are designed for the purification of condensate containing oil through automatic isolation and multiple cleaning stages. These systems are environmentally friendly and cost-effective, allowing the separated oil to be discharged into the sewage system as per the Water Resources Act. Models like the Öwamat series offer varying capacities and dimensions.
Compressed Air Filters and Maintenance Units
Filters and maintenance units ensure high-quality compressed air by separating dirt particles, oil, and water aerosols. The system includes prefilters, microfilters, and activated carbon filters, each designed for specific particle sizes and contaminants. Maintenance units combine pressure reducers and mist oilers for optimal tool lubrication and operational reliability.
Pipe Systems for Compressed Air Distribution
Efficient pipe systems are crucial for minimizing pressure loss in compressed air networks. Schneider airsystems offer a range of pipe systems, including the AIRnet "Click it" system, designed for easy assembly and flexibility. These systems are TÜV-certified and can be customized for various installation environments.
Leak Detection and System Optimization
Leaks in compressed air systems can lead to significant energy losses. Schneider airsystems provide services to measure air loss, detect leaks, and optimize existing pipe systems to enhance efficiency and reduce costs.
Specifications:
The document discusses the use of special aluminium alloy pipes with diameters ranging from 15 to 158 mm. These pipes are lightweight, durable, and suitable for suspended installations. They exhibit low linear expansion, making them ideal for environments with large temperature fluctuations.
Procedures: The document outlines a four-step process for planning a compressed air pipeline:
- Select the appropriate pipe system based on compressed air requirements.
- Choose between a ring or stub line depending on space requirements.
- Select the necessary fittings, considering the pipeline diameter.
- Calculate the pipeline diameter by adding the nominal length and substitute length for fittings.
Design Data:
The document provides detailed tables for pipeline design data, including working overpressure, maximum pressure drop, and flow speed. It also includes specifications for different pipe materials and diameters.
Recommendations:
The document recommends using the "Click it" system for easy assembly and disassembly of pipes. This system allows for quick modifications and extensions of existing pipelines.
Standards and Certifications:
The document mentions that the pipe systems are TÜV certified and free of silicone, making them suitable for various applications, including outdoor installations.
Tools and Accessories:
Various tools and accessories are listed for the installation and maintenance of the pipeline system, including pipe shears, deburring tools, and sealing tapes.
Key Data from Tables:
The tables provide data on pipeline lengths, flow rates, and corresponding pipe diameters for different materials and systems. They also include substitute pipeline lengths for various fittings.
Overview: The document provides detailed specifications and configurations for compressed air distribution systems, focusing on distribution blocks, pipe sockets, and the AIRnet pipe system. It highlights the flexibility, durability, and ease of installation of these systems, suitable for various industrial applications.
Specifications: - Distribution blocks are designed to protect lines with air outlets directed downwards to prevent hose bending.
- Available in multiple configurations, including basic and top sockets, made from impact-resistant, glass-fiber reinforced polyamide.
- Operating pressure for systems is up to 16 bar, with temperature ranges from -20°C to +80°C.
Pipe Sockets: - Midi pipe sockets offer versatility with input, through, and dead-end distribution blocks, suitable for wall and ceiling mounting.
- Basic sockets can be customized with various outflows and elements, with models like RLD-B and RLD-T available in different sizes.
Configuration Examples: - Examples include air inlet boxes, connection blocks, and dead-end distribution blocks with quick-action couplings and ball valves.
- Each configuration requires specific parts and quantities, detailed with article numbers for ordering.
AIRnet Pipe System: - Designed for large workshops and industrial plants, the system uses robust, corrosion-resistant materials for maintenance-free operation.
- Quick connections facilitate installation without flanging, soldering, or gluing.
- Special aluminum alloy pipes are lightweight, stable, and UV-resistant, suitable for outdoor installation.
PF-Series: - Features robust, weather-resistant components with "push-to-fit" technology for easy assembly.
- Compatible with special aluminum alloy pipes, offering a range of connectors, adapters, and accessories.
- Maximum operating pressure is 16 bar, with a temperature range of -20°C to +80°C.
Key Components: - Includes connector sleeves, reduction connectors, adapter units, T-pieces, bends, end caps, and distribution boxes.
- Components are silicone-free and designed for easy integration into existing systems.
Overview: This document provides detailed specifications and components for a compressed air distribution system, focusing on hoses, connectors, and various fittings. It includes both silicone-containing and silicone-free options, with a maximum operating pressure of 16 bar and temperature range from -20°C to +80°C.
Specifications:- Hoses: Available in straight and 90° configurations, with diameters ranging from 20 mm to 80 mm. Materials include silicone and polymer.
- Connectors and Fittings: Includes connector sleeves, reduction connectors, T-pieces, bends, end caps, and quick-connection pieces, primarily made from aluminium and polymer.
- Pipe System: Supports diameters from 20 mm to 158 mm, compatible with special aluminium alloy pipes.
Procedures and Tools:- Assembly Tools: Includes pipe cutters, deburring tools, and assembly keys for both PF and Black series.
- Installation Accessories: Features clamps, brackets, and mounting kits for secure installation.
Standards and Recommendations:- Operating Conditions: Ensure compatibility with specified pressure and temperature ranges.
- Material Selection: Choose silicone-free options where necessary to avoid contamination.
Key Components:- Valve Flaps and Flanges: Available in steel and aluminium, with specific models for different diameters.
- Cross-System Accessories: Includes double nipples, reduction fittings, and sleeves made from brass.
Conclusion: The document outlines a comprehensive range of components and tools for setting up a robust and weather-resistant compressed air distribution system, emphasizing compatibility and ease of assembly.
Overview: This document provides detailed specifications and descriptions of various tools and equipment used in compressed air distribution systems, including torque spanners, pipe cutters, hose rewinders, and pneumatic hoses. It is intended for both private and professional workshop applications.
Specifications:- Torque Spanners: Models D100/D158 with specific article numbers, designed for precise torque applications.
- Pipe Cutters: Aluminium pipe cutters for diameters ranging from 48 to 116 mm, and electric pipe cutters for 20-158 mm.
- Hoses: Various types including PVC, Super-Flex, high-pressure, polyamide, polyethylene, and polyurethane hoses, each with specific pressure ratings and temperature ranges.
Procedures:- Hose Rewinders: Both manual and automatic options are available, designed for ergonomic use with features like quick-action couplings, swivel joints, and robust construction.
- Traction Devices: Designed for portable devices, these include safety cables and adjustable load capacities.
Standards and Recommendations:- Maximum operating pressures and temperature ranges are specified for each type of hose and connection, ensuring compatibility and safety in various environments.
- Minimum order quantities are specified for specialist dealers, ensuring adequate supply for professional use.
Key Data from Tables:- Detailed dimensions, pressure ratings, and lengths for each hose type and model.
- Specific article numbers for easy reference and ordering.
Critical Information:- Ensure compatibility of hoses and fittings with the specified pressure and temperature ranges to prevent equipment failure.
- Follow ergonomic recommendations for hose rewinders to maintain a safe and organized workspace.
Overview: The document provides detailed specifications and descriptions of various workshop equipment and connecting technologies, focusing on hose rewinders, power and air supply units, quick-release couplings, plug nipples, and related accessories.
Hose Rewinders: - Features a flexible PVC hose with a fabric inlay and a swivel range greater than 180° for wall and ceiling mounting.
- Manual hose rewinders with axial connections allow winding and unwinding during operation.
- Models include SLA 10, SLA 8-9, SLA 8-15, and SLA 9-20 M, each with specific pressure, diameter, length, and weight specifications.
Power and Air Supply Units: - Equipped with a galvanized suspension chain, electric safety device, and robust housing (IP 44 rated).
- Models EA 6, EA 6/1, and EA 3 offer various configurations of Schuko and Cekon power outlets, compressed air connections, and suspension chain lengths.
Quick-Release Couplings: - Steel safety quick-release couplings prevent hose ejection and comply with DIN EN ISO 4414 and DIN EN 983 standards.
- Available in various configurations with external and internal threads, hose nozzles, and different nominal widths for high air flow rates.
Plug Nipples: - Designed for use with steel quick-release couplings, made from hardened galvanized steel for durability.
- Available in Eurostandard profiles with nominal widths of 7.6 and 7.2, free of silicone.
Additional Components: - Includes hose clamps, hose nozzles, double nipples, and reducing nipples made from materials like brass and nickel-plated brass.
- Various models and sizes are available, each with specific thread types and material specifications.
Key Specifications: - Maximum operating pressures, dimensions, and weights are provided for each product category.
- Minimum order quantities are specified for specialist dealers.
Overview: The document provides detailed specifications and descriptions of various components and tools used in compressed air distribution and utilization. It includes information on threads, materials, and specific models for different types of fittings, couplings, and tools.
1. Threaded Components:- Materials: Brass, nickel-plated brass, and gunmetal are commonly used.
- Types: External and internal threads, reducing nipples, rotating nipples, and sleeves.
- Specifications: Various models with specific thread sizes and configurations are listed, such as RDN-G1/2a x G3/8i DGKE770086.
2. Connecting and Joining Technology:- Sleeves and Locking Screws: Made of brass and steel, with internal hexagonal bolts and conical or cylindrical threads.
- Angle and T-Pieces: Brass components with multiple thread configurations for connecting pipes.
- Cross and Y-Pieces: Used for distributing air, available in brass and nickel-plated brass.
3. Quick-Release Couplings and Plug Nipples:- Materials: Brass, available in blister packs.
- Types: External and internal threads, hose nozzles, and distributors with quick-release couplings.
4. Utilizing Compressed Air:- Tools: Includes blowing guns, impact screwdrivers, ratchet screwdrivers, drills, grinding machines, saws, and more.
- Specifications: Air requirement, average air consumption, minimum power, and air quality (oiled or oil-free) are detailed for each tool.
- Blowing Guns: Various models with specific air requirements and working pressures, designed for different applications such as general blowing, small openings, and noise-sensitive environments.
5. Additional Tools:- Includes: Riveting tongs, staplers, nail guns, grease guns, cartridge guns, needle descalers, chisel hammers, paint spray guns, plaster spraying devices, and more.
- Specifications: Detailed air requirements and power specifications for each tool.
Conclusion: The document serves as a comprehensive guide for selecting and understanding various components and tools used in compressed air systems, providing detailed specifications and application guidance.
Blowing Guns Overview
Blowing guns are versatile tools designed for various applications, available in both alloy and plastic housings. Alloy housing models are robust and impact-resistant, featuring quick-action coupling and noise reduction options. Plastic housing models are shatterproof, with features like stepless trigger levers and specialized nozzles for sensitive surfaces and increased airflow.
Specifications
Each model has specific air requirements, working pressure, and weight, catering to different needs. For instance, the AP-Vario-L-500 is ideal for farming applications with a 500 mm blast pipe.
Impact Screwdrivers Overview
Impact screwdrivers are categorized by their mechanisms: single-stroke, roller, and twin-hammer, each suited for different assembly tasks. They are designed for high power generation and minimal wear, with ergonomic handles to reduce stress.
Specifications and Applications
Models vary in socket size, air requirement, working torque, and weight. They are suitable for automotive, commercial vehicle, and industrial applications. The SGS 850-1/2" model, for example, offers a high breakaway torque and is ideal for large screw connections.
Recommended Torque Values
Torque values for screws are provided according to DIN 912 standards, ensuring proper tool selection to prevent damage and wear.
Key Features
Impact screwdrivers feature lightweight composite housings, sound insulation, and easy directional changes. They are designed for efficiency with energy-saving torque settings and robust mechanisms for long service life.
Overview: This document provides detailed specifications and features of various paint spray guns, plaster sprayers, spray guns, grease guns, and cartridge guns. It includes information on nozzle sizes, air requirements, working pressures, and weights for different models, as well as their applications and accessories.
Paint Spray Guns: The document describes several models of paint spray guns, including the FSP-Mini-Vario, FSP-AZ, and FSP-Optimal 2001. Key features include universal application, stainless steel nozzles for fine spray, stepless material and air regulation, and VOC-compliant material transfer rates. The HTE2 series offers options with flow cups and suction cups, optimized for minimal overspray and ergonomic design.
Plaster Sprayers: These tools are designed for large-scale applications of materials like roughcast and fibre plaster. They feature a versatile range of accessories, material control valves, and are suitable for spraying walls and ceilings. The funnel spray gun TSP is highlighted for its flexibility and ease of use.
Spray Guns: Suitable for applying liquids in hard-to-reach areas, these guns are efficient with low air requirements, making them compatible with small compressors. They are ideal for tasks such as degreasing, disinfecting, and spraying wood preservatives. The SPP-SM model is noted for its aluminium construction and material flow regulation.
Grease Guns: Designed for lubricating vehicles and machinery, these guns offer flexible filling options and a 4-claw retainer system for a secure grip. They feature venting valves for easy operation and a pressure ratio for comfortable use. The FP-A model is highlighted for its manual and automatic operation capabilities.
Cartridge Guns: These guns are adjustable for various applications, including sealing joints and bonding windscreens. They offer precise material dosage with variable speed regulation and a quick-vent valve to prevent dripping. Models like the KTP 310 DR and KTP 310 ALU are detailed for their ergonomic design and compatibility with different cartridge types.
Needle DescalersNeedle descalers are versatile tools used for derusting, roughing, and fettling. They feature a robust metal housing and needles made from special steel, ensuring a long service life. These tools are ideal for removing rust, welding slag, paint, and processing stone. The needles can be easily replaced without tools by turning the guide sleeve.
Specifications:- Compact design for tight spaces
- Fatigue-free work due to low weight
- Adjustable needle guide for different applications
Models:- NP 12-5000: 3 l/s air requirement, 6.3 bar pressure, 5,000 rpm, 12 needles, 1.3 kg
- NP 19-3700: 3 l/s air requirement, 6.3 bar pressure, 3,700 rpm, 19 needles, 2.7 kg
- NP 28-3500: 4.8 l/s air requirement, 6.3 bar pressure, 3,500 rpm, 28 needles, 3.5 kg
Chisel HammersChisel hammers are designed for masonry, brick, glass concrete, and similar materials. They offer high impact power and low weight, with a hexagon adapter to prevent chisel rotation. The retaining cap is made from hardened steel for long tool life.
Specifications:- High impact power for hard materials
- Low vibrations for fatigue-free work
- Rubber handle reduces vibrations
Models:- MLH 3000/45-12: 10.8 l/s air requirement, 6.3 bar pressure, 3,000 rpm, 45 mm stroke, 2.6 kg
- MLH 2500/76-10: 9.5 l/s air requirement, 6.3 bar pressure, 2,500 rpm, 76 mm stroke, 2.3 kg
Blasting DevicesBlasting devices are suitable for derusting, roughening, and material removal on various surfaces. They feature nozzles made of hard materials for extended service life and are designed for use with dry compressed air to prevent blockages.
Specifications:- Universal spray guns for a range of abrasives
- Suction cup with large opening for rapid filling
Models:- SSP-Strahlfix: 150 l/min air requirement, 6 bar pressure, 0.8 mm grit, 5 mm nozzle, 0.64 kg
- SSP-SAW 4 SYS: 320-400 l/min air requirement, 7 bar pressure, 0.8 mm grit, 6 mm nozzle, 0.88 kg
Tyre Pressure GaugesThese gauges are calibrated for precision and feature robust, impact-resistant housing. They are suitable for motorcycles, passenger cars, transporters, and trucks.
Specifications:- Pressure range from 0.7 to 12 bar
- Ergonomic buttons for precise air flow regulation
Models:- RF 12 MG: 0.7-12 bar working pressure, 150 cm hose, 0.8 kg
- RF 12 DVG 0.8: 0.7-12 bar working pressure, 80 cm hose, 0.8 kg