Electric PressesSCHMIDT® ElectricPress, ServoPress and TorquePress SCHMIDT Technology GmbH Feldbergstr. 1 • 78112 St. Georgen • Germany Tel. +49 (7724) 899 0 • Fax +49 (7724) 899 101 [email protected] • www.schmidttechnology.de SCHMIDT Technology Ltd. United Kingdom (UK)
Open the catalog to page 1■ Reproducible travel profiles ■ Purely electric drive SCHMIDT® ElectricPressA new approach to assembly technology The use of electric drives instead of pneumatic or hydropneumatic driven cylinders is a modern advancement in assembly technology. SCHMIDT Technology combined its proven rack & pinion and ServoPress experience to create a new electric drive technology, providing high efficiency, full programmability and precision in a flexible pressing system. The success of your products depends to the highest degree on process-reliable and, above all, economical assembly: ■ process-safe due to...
Open the catalog to page 2SCHMIDT® PressControl 75 for quick set-up or rapid changeover and easy programming of press parameters; stores up to 24 datasets for us in manual workcells with SCHMIDT Technology's proven and certified safety technology. This combination can be used both in manual workstations as well as in automation solution. SCHMIDT® ElectricPress manual workstation with SafetyModule on PU 20 ■ Reproducible values for position, velocity, acceleration and deceleration ■ Combination of up to 14 individual ram motion profiles into one complete profile by using a standard PLC ■ Press to exact position (closed...
Open the catalog to page 3SCHMIDT® ElectricPress 343 / 345with PressControl 700 / 7000 Paired with a SCHMIDT® PressControl 700 or PressControl 7000 the ElectricPress becomes a force/stroke monitored system. Its closed-loop force and position control ensures highest accuracy and facilitates the programming of complex ram motion profiles for a wide variety of pressing applications. In addition to the position controller, SCHMIDT® ElectricPress also works with a real force controller (force as a controlled variable). ■ Rapid approach of target force or position ■ No over-shoot of programmed force or position ■ Positioning...
Open the catalog to page 4SCHMIDT® ElectricPress Technical Data 43 / 343 / 45 / 345 Press Type Force F max. 1) Force F at 100 % duty cycle 2) Ram stroke Ram speed max. Drive resolution Resolution PDA - Stroke - Force Throat depth Decibel level Power supply - motor power - logic unit Working height frame 7-420 3) Working height frame 7-600 3) S-H x S-B x S-T Weight PRC Gateway, number of I/O's Press Type Temporary peak load Nominal power in continuous operation 3) Typical values; can vary ± 3 mm due to casting and production tolerances 1) 2)
Open the catalog to page 5SCHMIDT® ElectricPressTechnical Data 347 Press type 11 Temporary peak load 2) Nominal power in continuous operation 3) Typical values; can vary ± 3 mm due to casting and production tolerances 6) incl. threaded rod Hohenverstellung
Open the catalog to page 6SCHMIDT® ServoPress Forces from 1 kN bis 250 kN An efficient assembly process is crucial for the success of your company. Parts with individual tolerances must be joined to create an accurate assembly. Electrically driven screw type actuators (servo presses) are ideally suited for this task. The high precision SCHMIDT® ServoPress paired with a specifically designed SCHMIDT® PressControl 700 or 7000 offers the perfect solution both as a single work cell or in an automated assembly line, combining full closed loop force and position control with full force and distance monitor. . All SCHMIDT® ServoPress...
Open the catalog to page 7SCHMIDT® ServoPressModules for a broad range of applications The unrivaled solid construction of the SCHMIDT® ServoPress is the foundation for precision assembly results, even in the most rugged industrial environments. Test bench validated Before released for serial production, each newly designed press module undergoes test bench validation under the harshest of conditions. It is this testing that provides valuable insights for improvement of the design. A test run consist of 20 million cycles with maximum stroke, at full speed and pressing to full force while subjecting the ram to side loads....
Open the catalog to page 8Overall dimensions with frame
Open the catalog to page 9SCHMIDT® ServoPress / TorquePressSuperior Control Functionality Attaching a ball screw to a servo or torque motor isn't enough to produce perfect assemblies. Key to consistent pressing results is having a control that communicates in a fast and accurate manner with the motor's drive. To achieve this, the drive, measuring unit and controller must be fully integrated. This is exactly what the SCHMIDT® ServoPress and TorquePress systems provide. Digitalized force / stroke signals ii SCHMIDT® ServoPress and TorquePress modules with Press- ■ True closed-loop force & position control ■ Rapid approach...
Open the catalog to page 10In addition to the ServoPress series, the SCHMIDT® TorquePress has a number of special features. Among other things, a hollow-shaft torque motor is used, which enables very high press forces with a very high motor torque without additional mechanical transmissions. Nominal force of module available ■ Maximum force available in S3 Mode Compared to other electric presses, the noise level remains remarkably low under all load conditions. The spindle nut, which is driven directly without the use of additional gears, enables very high levels of efficiency. Thanks to the hollow shaft motor, the TorquePress...
Open the catalog to page 11SCHMIDT® TorquePressWith force outputs from of 20 kN too 100 kN Overall dimensions with frame Detailed dimensional drawings can be downloaded: www.schmidttechnology.de schmidttechnology.com | IV 11
Open the catalog to page 12Dynamic Bend Up Compensation Patented Feature First, a complete process representation of the force characteristic in loaded and unloaded state is necessary so that the system can carry out the required compensation. Conventional procedures end in the block position – but the process is not finished yet. The system is under force. In order to achieve assembly requirements in the 1 / 100 mm range, compensation of the system yield is required. Work piece, tooling and machine are elastically deformed by the varying forces induced during the pressing process. Once the operation is complete and the...
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