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SCHMIDT® ServoPress

SCHMIDT® ServoPress
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SCHMIDT® ServoPress

Product catalog summary
Introduction
The document discusses the SCHMIDT® ElectricPress, ServoPress, and TorquePress, emphasizing the shift from pneumatic to electric drive technology in assembly processes. This transition enhances efficiency, programmability, and precision.

Specifications
The SCHMIDT® ElectricPress provides up to 20 kN maximum force, featuring easy parameterization, quick changeover, and low noise levels. It ensures process reliability and cost-effectiveness by minimizing operating costs and tool wear.

Technical Data
Details on models such as ElectricPress 43, 343, 45, 345, and 347 include specifications like force capacity, ram stroke, speed, and power supply requirements, with a comprehensive table of technical data for each model.

Control Systems
SCHMIDT® PressControl 75 and 7000 facilitate setup and programming, offering real-time process monitoring and integration capabilities for both manual and automated workstations.

ServoPress Features
The ServoPress range supports forces from 1 kN to 250 kN, with features like closed-loop force and position control, integrated load cells, and automatic spindle lubrication, designed for high precision and reliability.

Safety and Maintenance
Safety features include light curtains and SmartGate options, complying with EC machinery directives. Maintenance is supported by automatic lubrication and plug-and-play module recognition.

Conclusion
The SCHMIDT® ElectricPress and ServoPress systems offer advanced solutions for assembly technology, ensuring high efficiency, precision, and safety in manufacturing processes.
Overview
The document provides a technical description of the SCHMIDT® TorquePress series, focusing on specifications, features, and operational benefits. The TorquePress is a compact, efficient press system with a hollow shaft motor, designed for high press forces and low noise levels.

Specifications
The TorquePress series includes models 520 and 560, with force outputs from 20 kN to 100 kN. Key specifications include:
  • Nominal force available 100% of the time at any ram position and duration.
  • Direct ram stroke measuring system with micron-level positioning repeatability.
  • Integrated load cell for true closed-loop force control.
  • Automatic spindle lubrication and overload protection.
  • Brake energy recuperation technology for high efficiency.

Features
The TorquePress series is equipped with advanced features:
  • Dynamic Bend Up Compensation for precise assembly despite force variations.
  • High-resolution position feedback for process monitoring.
  • Active cooling and thermal monitoring of components.
  • Plug-and-play module recognition for maintenance ease.

Operational Benefits
The TorquePress offers operational advantages:
  • High efficiency and reliability with maximum operational availability.
  • Low noise levels under all load conditions.
  • Compact design with short overall lengths due to the hollow shaft motor.
  • EC type-tested with safety technology options like SmartGate and SmartGuard.

Applications
The document highlights the importance of compensating for system yield to achieve high precision in assembly processes. The TorquePress systems dynamically adjust to varying forces, ensuring accurate assembly dimensions.

Conclusion
The SCHMIDT® TorquePress series is designed for high efficiency, precision, and reliability in pressing applications, with advanced features like dynamic compensation and integrated load control to ensure optimal performance.
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Catalog excerpts

SCHMIDT® ServoPress-1

Electric PressesSCHMIDT® ElectricPress, ServoPress and TorquePress SCHMIDT Technology GmbH Feldbergstr. 1 • 78112 St. Georgen • Germany Tel. +49 (7724) 899 0 • Fax +49 (7724) 899 101 [email protected] • www.schmidttechnology.de SCHMIDT Technology Ltd. United Kingdom (UK)

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SCHMIDT® ServoPress-2

■ Reproducible travel profiles ■ Purely electric drive SCHMIDT® ElectricPressA new approach to assembly technology The use of electric drives instead of pneumatic or hydropneumatic driven cylinders is a modern advancement in assembly technology. SCHMIDT Technology combined its proven rack & pinion and ServoPress experience to create a new electric drive technology, providing high efficiency, full programmability and precision in a flexible pressing system. The success of your products depends to the highest degree on process-reliable and, above all, economical assembly: ■ process-safe due to...

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SCHMIDT® ServoPress-3

SCHMIDT® PressControl 75 for quick set-up or rapid changeover and easy programming of press parameters; stores up to 24 datasets for us in manual workcells with SCHMIDT Technology's proven and certified safety technology. This combination can be used both in manual workstations as well as in automation solution. SCHMIDT® ElectricPress manual workstation with SafetyModule on PU 20 ■ Reproducible values for position, velocity, acceleration and deceleration ■ Combination of up to 14 individual ram motion profiles into one complete profile by using a standard PLC ■ Press to exact position (closed...

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SCHMIDT® ServoPress-4

SCHMIDT® ElectricPress 343 / 345with PressControl 700 / 7000 Paired with a SCHMIDT® PressControl 700 or PressControl 7000 the ElectricPress becomes a force/stroke monitored system. Its closed-loop force and position control ensures highest accuracy and facilitates the programming of complex ram motion profiles for a wide variety of pressing applications. In addition to the position controller, SCHMIDT® ElectricPress also works with a real force controller (force as a controlled variable). ■ Rapid approach of target force or position ■ No over-shoot of programmed force or position ■ Positioning...

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SCHMIDT® ServoPress-5

SCHMIDT® ElectricPress Technical Data 43 / 343 / 45 / 345 Press Type Force F max. 1) Force F at 100 % duty cycle 2) Ram stroke Ram speed max. Drive resolution Resolution PDA - Stroke - Force Throat depth Decibel level Power supply - motor power - logic unit Working height frame 7-420 3) Working height frame 7-600 3) S-H x S-B x S-T Weight PRC Gateway, number of I/O's Press Type Temporary peak load Nominal power in continuous operation 3) Typical values; can vary ± 3 mm due to casting and production tolerances 1) 2)

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SCHMIDT® ServoPress-6

SCHMIDT® ElectricPressTechnical Data 347 Press type 11 Temporary peak load 2) Nominal power in continuous operation 3) Typical values; can vary ± 3 mm due to casting and production tolerances 6) incl. threaded rod Hohenverstellung

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SCHMIDT® ServoPress-7

SCHMIDT® ServoPress Forces from 1 kN bis 250 kN An efficient assembly process is crucial for the success of your company. Parts with individual tolerances must be joined to create an accurate assembly. Electrically driven screw type actuators (servo presses) are ideally suited for this task. The high precision SCHMIDT® ServoPress paired with a specifically designed SCHMIDT® PressControl 700 or 7000 offers the perfect solution both as a single work cell or in an automated assembly line, combining full closed loop force and position control with full force and distance monitor. . All SCHMIDT® ServoPress...

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SCHMIDT® ServoPress-8

SCHMIDT® ServoPressModules for a broad range of applications The unrivaled solid construction of the SCHMIDT® ServoPress is the foundation for precision assembly results, even in the most rugged industrial environments. Test bench validated Before released for serial production, each newly designed press module undergoes test bench validation under the harshest of conditions. It is this testing that provides valuable insights for improvement of the design. A test run consist of 20 million cycles with maximum stroke, at full speed and pressing to full force while subjecting the ram to side loads....

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SCHMIDT® ServoPress-9

Overall dimensions with frame

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SCHMIDT® ServoPress-10

SCHMIDT® ServoPress / TorquePressSuperior Control Functionality Attaching a ball screw to a servo or torque motor isn't enough to produce perfect assemblies. Key to consistent pressing results is having a control that communicates in a fast and accurate manner with the motor's drive. To achieve this, the drive, measuring unit and controller must be fully integrated. This is exactly what the SCHMIDT® ServoPress and TorquePress systems provide. Digitalized force / stroke signals ii SCHMIDT® ServoPress and TorquePress modules with Press- ■ True closed-loop force & position control ■ Rapid approach...

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SCHMIDT® ServoPress-11

In addition to the ServoPress series, the SCHMIDT® TorquePress has a number of special features. Among other things, a hollow-shaft torque motor is used, which enables very high press forces with a very high motor torque without additional mechanical transmissions. Nominal force of module available ■ Maximum force available in S3 Mode Compared to other electric presses, the noise level remains remarkably low under all load conditions. The spindle nut, which is driven directly without the use of additional gears, enables very high levels of efficiency. Thanks to the hollow shaft motor, the TorquePress...

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SCHMIDT® ServoPress-12

SCHMIDT® TorquePressWith force outputs from of 20 kN too 100 kN Overall dimensions with frame Detailed dimensional drawings can be downloaded: www.schmidttechnology.de schmidttechnology.com | IV 11

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SCHMIDT® ServoPress-13

Dynamic Bend Up Compensation Patented Feature First, a complete process representation of the force characteristic in loaded and unloaded state is necessary so that the system can carry out the required compensation. Conventional procedures end in the block position – but the process is not finished yet. The system is under force. In order to achieve assembly requirements in the 1 / 100 mm range, compensation of the system yield is required. Work piece, tooling and machine are elastically deformed by the varying forces induced during the pressing process. Once the operation is complete and the...

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