Schmidt® Presses

Schmidt® Presses
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Schmidt® Presses

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational guidelines for SCHMIDT® Toggle, Manual, Pneumatic, HydroPneumatic, Electric, and Servo Press systems. These presses are designed for various industrial applications, offering reliability, efficiency, and customization options.
Specifications: Detailed specifications are provided for different press types, including nominal force, working stroke, throat depth, press head height, and ram bore diameter. The document also covers material specifications, such as nickel plating and anodizing, and customization options like custom paint and tooling adaptations.
Procedures: The document describes the operation of the presses, emphasizing ergonomic design, precise guidance, and long service life. It highlights the importance of high force at the end of the stroke for material-transforming processes and provides operational procedures for pneumatic and hydro-pneumatic systems.
Options and Customization: Various options are available, including nickel plating, custom paint, mechanical counters, ergonomic handles, and special fixture mounting plates. The document also mentions additional features like control mounting brackets and calibration tools.
Standards and Recommendations: The document emphasizes process reliability and quality monitoring, especially in the SCHMIDT® ManualPress 300 Series, which includes integrated measuring technology and process data acquisition. It also recommends using electric drives for enhanced efficiency and reduced setup time.
Accessories: Accessories such as mechanical counters, throat depth frames, and ergonomic handles are available to enhance the functionality of the presses. The document provides information on ordering keys for press options.
Key Data from Tables and Diagrams: The document includes tables with detailed dimensions and force specifications for each press type. Diagrams illustrate the force progression and stroke positions, emphasizing the maximum force reached just before the extended position.
Control and Monitoring: The SCHMIDT® PressControl units facilitate quick setup, easy programming, and real-time process monitoring. These units store multiple datasets and allow for the creation of complex displacement profiles, optimizing processing times.
Safety and Ergonomics: SCHMIDT® Manual Workstations are equipped with certified safety technology, including protective shields and housings. The SmartGate system offers enhanced safety with automatic doors, reducing safety margins and improving accessibility.
Conclusion: SCHMIDT® presses offer robust and precise solutions for manual and pneumatic pressing needs, with a focus on reliability, flexibility, and precision. The modular design and extensive options make them adaptable to a wide range of industrial applications.
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Catalog excerpts

Schmidt® Presses-1

Presses, Control Units, Safety & more Complete solutions from a single source

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Schmidt® Presses-2

Table of Contents Introduction ■ ManualPress 305, 307, 311 with Process Monitoring Page 16 ■ Direct Acting Presses Page 22 ■ Toggle Presses Page 28 ■ Force / Stroke Monitoring Page 32 ■ C-Frame Design Page 38 ■ Force / Stroke Monitoring Page 42 ■ H-Frame Design Page 46 ServoPress / TorquePress Page 53 Control Units Page 62 ■ Visualization & Process Analysis Page 67 ■ Classic Safety Concepts Page 77

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Schmidt® Presses-3

Family-Run Company As internationally accepted Technology Leader SCHMIDT  Technology is a family-run, medium-sized enterprise at the highest technological level. The success speaks for itself: Today, products and services from SCHMIDT  Technology are exported to over 80 countries of the world. Because of this, SCHMIDT  Technology is valued internationally as a solid, dependable and competent partner. The outstanding characteristics of a successful company must include a strong visionary innovation potential. The safety and quality of SCHMIDT  Technology products make them unique on the global...

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Schmidt® Presses-4

Your profitability Is our top priority Anyone who has to assemble two or more components must decide which assembly technology he wants to use. Traditional techniques such as screwing, welding, soldering and bond are being replaced, more and more, by cost-effective and rational pressing and joining operations for economic reasons. These are exactly our strengths. Pressing SCHMIDT  Technology a leader in intelligent joining technology, has the widest product range of all producers. From SCHMIDT ® ServoPress and SCHMIDT ® HydroPneumaticPress or SCHMIDT ® PneumaticPress and SCHMIDT ® ElectricPress...

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Schmidt® Presses-5

A global market requires linked processes. Thanks to the OPC connection via Ethernet technology, you can access your process data at any time. Furthermore, local representation and rapid response are essential. Our worldwide distribution network of subsidiaries and trained sales & support partners ensure that our customers will receive full support for all their requirements. All our representatives' support teams have been trained specifically on our products. Deciding in favour of our technology is the first step to a successful partnership. The economic success is then shown in daily production....

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Schmidt® Presses-6

Efficient manufacturing requires appropriate means of production – not always automation. In particular, with small production runs, manual presses are often the most cost effective solutions. We are continually developing the range of manual presses so that you can achieve your production targets. The expertise we have gained from our exposure to numerous production applications has been implemented in our new models. Therefore, we can offer a wide range of manual presses to suit all requirements. Characteristics Flexibility - apid changeover due to the easy and secure adjustment of R the working...

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Schmidt® Presses-7

® SCHMIDT  Rack-and-Pinion Presses Constant force over the entire stroke Do you need a long stroke and a constant force progression for ® assembly processes? Then, SCHMIDT  Rack-and-Pinion Presses are just the right choice. Characteristics ong stroke L inear force progression L recise adjustment of the press depth via hardened lower stop P oned ram guiding and ground rams provide a long service life H and a precise guidance Optimized return stroke mechanism for rack-andpinion presses No. 3 und 6 with stroke 100 mm and 160 mm The use of a spring package optimized specifically for large strokes...

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Schmidt® Presses-8

Press Type Options • Series with no additional charge o Additional charge applies 11 Adjustment of locking position on request 2) The weight was determined with hand lever position 45° forward (guidelines) 3) Typical values; can vary ± 3 mm due to casting and production tolerances Other available options ■ Nickel plated - cast parts are electroless nickel plated, steel components black oxide finished, aluminum anodized, precision steel surfaces are untreated ■ Custom Paint - press and column can be painted to customer's color specification ■ Bores for Adapting Tooling - customer specific sizes...

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Schmidt® Presses-9

® SCHMIDT  Toggle Presses The high force at the end of stroke, just where it is important Do you need a high force at the end of stroke for material trans® forming processes? Then, SCHMIDT  Toggle Presses are just the right choice. 1 = No. 13 Force at the hand lever 200 N 2 = No. 13 Force at the hand lever 120 N Stroke before plug-in position of the toggle (mm) Stroke before plug-in position of the toggle (mm) Characteristics igh force at the end of stroke (see diagramm below) H oned bores and ground rams provide a long service life and H a precise guidance 17 Force at the hand lever 200 N 17...

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Schmidt® Presses-10

Press Type Options • Series with no additional charge o Additional charge applies 11 Adjustment of locking position on request 2) Stroke reduction about 10 mm by version with additional charge 3) The weight was determined with hand lever position 45° forward (guidelines) 4) Typical values; can vary ± 3 mm due to casting and production tolerances Other available Options Nickel plated - Cast parts are electroless nickel plated, steel components black oxide finished, aluminum anodized, precision steel surfaces are untreated Custom Paint - Press and column can be painted to customer's color specification Bores...

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Schmidt® Presses-11

® SCHMIDT  Toggle Presses with Horizontal Pull The high force at the end of stroke, just where it is important Do you need a high force at the end of stroke for material trans® forming processes? Then, SCHMIDT  Toggle Presses are just the right choice. Characteristics igh force at the end of stroke (see diagramm below) H oned bores and ground rams provide a long service life and a H precise guidance Ergonomic Press with horizontal pull With press No. 113 and No. 111 the manual force is applied by pulling the lever towards the body. This press is especially suitable for rapid production at small...

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