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SCHMIDT® PneumaticPress

SCHMIDT® PneumaticPress
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SCHMIDT® PneumaticPress

Product catalog summary
Overview: The SCHMIDT® PneumaticPress range is a modular system designed for operations such as transforming, joining, and assembling with pressing capacities from 1.6 kN to 60 kN. These presses can be enhanced with SCHMIDT® PressControl 75 or 600 for EC type-approved, CE-conformed workstations, suitable for both single cycle and automatic modes.
System Design: The system includes a maintenance-free cylinder unit, an adjustable press head unit, a pneumatic control package for operation with filtered air, and a force control mechanism. The frame and fixture mounting plate are designed for precision and adaptability.
Functional Description: The press uses a 3-chamber pneumatic cylinder for a powerful working stroke with compact design and low air consumption. Stroke adjustments are made using a Stroke Limit Block and fine-tuning via a stop screw.
Characteristics: The press is modular, allowing for process optimization through adjustable parameters such as stroke, force, and speed. It features low noise levels, wear-resistant cylinders, and high flexibility with short changeover times. The design includes precision ground rams and double ram guides.
Press Types and Specifications: Various press types (20, 23, 24, 25, 27, 29, 32, 33, 34, 36) are available, each with specific characteristics such as round anti-rotational rams, adjustable ram positions, and different frame heights and table sizes. The nominal force ranges from 1.6 kN to 60 kN, with operational pressures and working strokes varying by model.
Options and Customization: Options include nickel plating, custom paint, and customer-specific tooling adaptations. Detailed dimensional drawings are available for download.
Advanced Features: Some models offer force/stroke monitoring with integrated sensors and signal amplification, providing real-time evaluation and precise work even with tools without guides.
Specifications:
  • Pushing Force and Operational Pressure: The document outlines the pushing force in kN and operational pressure in bar for different press types.
  • Working Stroke: Available in various lengths (50, 75, 100, 125, 150 mm) depending on the press model.
  • Nominal Force: Ranges from 1.6 kN to 43 kN at 6 bar pressure.
  • Resolution: Stroke resolution is 5 µm/inc and force resolution varies from 0.5 N/inc to 12.5 N/inc.
  • Throat Depth: Varies between 129 mm and 160 mm depending on the model.
  • Weight: Ranges from 70 kg to 330 kg for standard models.
Frame Overview:
  • Details on frame height, table size, table bore, and mounting surface dimensions for different frame numbers.
Dimensional Drawings: Detailed drawings can be downloaded from the specified website.
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Catalog excerpts

SCHMIDT® PneumaticPress-1

Maximum pressing force from 1.6 kN to 60 kN The SCHMIDT ® PneumaticPress range consists of a modular system suitable for transforming, joining and assembling operations optimally within the pressing capacities of 1.6 – 60 kN. With the addition of the SCHMIDT ® PressControl 75 or 600 and the optional process monitoring, these presses become EC type-approved, CE-conformed workstations. Therefore these press systems can be used in either single cycle mode or automatic mode. The application determines the selection of the press system. Consideration is given to the flexible design of the assembly location taking into account the ergonomic and safety aspects. These characteristics are achieved by means of a finely adjusted, modular type product range. The efficiency and increased process reliability of these press systems have been proven many thousands of times, in single applications, semi-automated assembly systems and have been integrated into automated production lines.

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SCHMIDT® PneumaticPress-2

Example of a system design with a direct acting press 1 Cylinder unit Maintenance-free specially developed for the assembly technology; with flow control for speed regulation of the downstroke. 2 Press Head unit The working height can be rapidly and accurately adjusted due to the height adjustment’s ease of use. Can be used without the frame as processing station in automated installations. 3 Pneumatic control package Two-channel pneumatic package (as shown) is based on a modular valve block, designed to operate with filtered, non­ lubricated air, supply pressure range of 3 – 6 bar. 4 Force control...

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SCHMIDT® PneumaticPress-3

Functional description considering the example of a 3-chamber pneumatic cylinder In working stroke, three pistons 7 connected by the piston rod 6 are pressurized with compressed air via the air connection 1 and move downward. The air below the pistons exhausts from the cylinder chambers via the depressurized connection 2 and the breather vents 3 and 4 . The ram 5 extends up to the maximum working stroke. In return stroke, the upper cylinder chambers are depressurized via the connection 1 and only the bottom piston is pressurized with compressed air via the air connection 2 . Ambient air enters...

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SCHMIDT® PneumaticPress-4

Direct acting with constant force over the entire stroke Characteristics ound anti-rotational ram R djustable ram position in BDC by means of precision lower A stop (1 division line = 0.05 mm) on scale -slot with locking set screw in fixture mounting plate T Pneumatic cylinder with piston and magnet kit for ram position via cylinder switch. 25 Working area with standard control block with force output preselector Press Type

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SCHMIDT® PneumaticPress-5

r) Detailed dimensional drawings can be downloaded: www.schmidttechnology.de

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SCHMIDT® PneumaticPress-6

Direct acting with constant force over the entire stroke Characteristics ound anti-rotational ram R djustable ram position in BDC by means of precision lower A stop (1 division line = 0.05 mm) on scale Height adjustment Fast, accurate setting of the work height. Working area with standard control block with force output preselector Precision lower stop 29-4K Working area with standard control block with force output preselector

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SCHMIDT® PneumaticPress-7

Press Type Frame Overview Typical values; can vary ± 3 mm due to casting and production tolerances Options o Additional charge applies Other available options Nickel plated - cast parts are electroless nickel plated, steel components black oxide finished, aluminum anodized, precision steel surfaces are untreated Custom Paint - press and column can be painted to customer's color specification Bores for adapting tooling - customer specific sizes can be supplied Detailed dimensional drawings can be downloaded: www.schmidttechnology.de

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SCHMIDT® PneumaticPress-8

Pneumatic Toggle Presses with maximum force at the end of stroke Characteristics ross hole with locking screw in the press table for safe fixture C of tool ccurate adjustable ram position via fine adjustment (type 33) A -slot with set screw in fixture mounting plate to secure botT Stroke before expanded position of the toggle [mm] Fine adjustment for press No. 33 with scale 1 division line = 0.02 mm. Flexible stroke adjustment reduces the air consumption for shorter

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SCHMIDT® PneumaticPress-9

Detailed dimensional drawings can be downloaded: www.schmidttechnology.de

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SCHMIDT® PneumaticPress-10

Pneumatic Toggle Presses with maximum force at the end of stroke Characteristics nti-rotational square ram with fully adjustable, Teflon lined A gibs for precise travel, no die set required xact positioning due to fine adjustment scale (1 division line = E 0.05 mm) Fine adjustment Stroke before expanded position of the toggle [mm] Pushing Force Diagram Operational pressure: 6 bar

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SCHMIDT® PneumaticPress-11

Options o Additional charge applies 11 Typical values; can vary ± 3 mm due to casting and production tolerances Other available options Nickel plated - cast parts are electroless nickel plated, steel components black oxide finished, aluminium anodized, precision steel surfaces are untreated Custom Paint - press and column can be painted to customer's color specification Bores for adapting tooling - customer specific sizes can be supplied Detailed dimensional drawings can be downloaded: www.schmidttechnology.de

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SCHMIDT® PneumaticPress-12

Direct acting Pneumatic Presses with force / stroke monitoring Working area with standard control block with force output preselector Characteristics irect forces are measured due to the force sensor integrated­ D in the ram. Insensitive against side loads orce and displacement sensors are immune to EMI and enviF ron-mental conterminaton measuring data amplification integrated in the press head A provides short transmission paths of unamplified signals nti-rotational square ram with two fully adjustable guiding A gibs for precise work, also with tools without guide (not for type 320, here special...

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SCHMIDT® PneumaticPress-13

Options o Additional charge applies 11 Typical values; can vary ± 3 mm due to casting and production tolerances 2) With Press type 320 only in combination with frame type No. 7-600 with 168 mm, 208 mm or 248 mm Other available options Nickel plated - cast parts are electroless nickel plated, steel components black oxide finished, aluminium anodized, precision steel surfaces are untreated Custom Paint - press and column can be painted to customer's color specification Bores for adapting tooling - customer specific sizes can be supplied Bottom view of the press head Fastening drill pattern flange...

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