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SCHMIDT® HydroPneumaticPress

SCHMIDT® HydroPneumaticPress
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SCHMIDT® HydroPneumaticPress

Product catalog summary
Overview
The SCHMIDT® PneumaticPress range includes modular pneumatic and hydropneumatic presses with pressing forces from 1.6 kN to 60 kN, suitable for joining, assembly, and forming applications. They can operate in single cycle or automatic mode with SCHMIDT® PressControl systems.
Specifications
The presses feature a modular design for flexible assembly, ergonomic considerations, and safety. They include maintenance-free cylinder units, modular press head units, and a two-channel pneumatic control package. The force output is adjustable, and the presses have a robust frame with precision machined keyways. Specific press types, such as 327, 329, 361, 362, 365, and 368, offer pushing forces from 1.6 kN to 220 kN, with nominal forces at 6 bar and working stroke options ranging from 50 to 150 mm.
Functional Description
The presses use a 3-chamber pneumatic cylinder for a powerful working stroke with compact design and low air consumption. Stroke can be limited and fine-tuned using a Stroke Limit Block and fine adjustment nut.
Characteristics
Designed for process optimization, the presses offer adjustable parameters such as stroke, force, and speed. They allow easy adaptation to different tool and part heights, low noise levels, and high flexibility due to short changeover times. The design includes wear-resistant components for long service life and precision.
Press Types and Options
Various press types are available with features like round anti-rotational rams, adjustable ram positions, and T-slot fixture mounting plates. Options include nickel plating, custom paint, and customer-specific tooling adaptations.
Force/Stroke Monitoring
Presses with force/stroke monitoring come as complete systems with integrated sensors and signal amplification for real-time evaluation of force and displacement.
Procedures
The operation of the SCHMIDT® HydroPneumaticPress involves three main strokes: Rapid Approach Stroke, Power Stroke, and Return Stroke, each utilizing compressed air and hydraulic action for efficient operation.
Design and Features
The presses are designed with modularity and precision, featuring anti-rotational square rams, welded steel frames, and options for custom paint and tooling adaptations. Integrated force/stroke monitoring systems provide real-time data evaluation.
Recommendations and Best Practices
For optimal use, it is recommended to adjust pressure using the force output preselector, ensure precise tool alignment, consider ergonomic and safety aspects, and perform regular maintenance.
Options and Customization
Customization options include nickel plating, anodizing, custom paint colors, specific tooling bores, and special fixture mounting plates with longitudinal slots.
Key Data from Tables and Diagrams
Tables provide detailed measurements for each press type, including throat depth, ram bore, working height, and weight. Diagrams illustrate the mounting drill pattern and dimensions for press types 364 and 368.
Conclusion
The document serves as a comprehensive guide for selecting and configuring SCHMIDT® HydroPneumaticPress systems and Cylinder Units, emphasizing precision, flexibility, and customization options.
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Catalog excerpts

SCHMIDT® HydroPneumaticPress-1

Pneumatic Presses and Hydropneumatic PressesDirect Acting Presses, Toggle Presses, Force / Stroke Monitoring SCHMIDT Technology GmbH Feldbergstr. 1 • 78112 St. Georgen • Germany Tel. +49 (7724) 899 0 • Fax +49 (7724) 899 101 [email protected] • www.schmidttechnology.de SCHMIDT Technology Ltd. United Kingdom (UK)

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SCHMIDT® HydroPneumaticPress-2

SCHMIDT® PneumaticPress Maximum pressing force from 1.6 kN to 60 kN The SCHMIDT® PneumaticPress range builds on a modular concept and can generate up to 60 kN. They are ideally suited for joining, assembly and forming applications. With the addition of the SCHMIDT® PressControl 75 or 700 and the optional process monitoring, these presses become EC typeapproved, CE-conformed workstations. Therefore these press systems can be used in either single cycle or automatic mode. The application determines the selection of the press system. Consideration is given to the flexible design of the assembly...

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SCHMIDT® HydroPneumaticPress-3

SCHMIDT® PneumaticPress Example of a system design with a direct acting press 1 Cylinder unit Maintenance-free specially developed for the assembly technology; with flow control for speed regulation of the downstroke. 2 Press Head unit Modular design allows for quick and accurate height adjustment when installed on our column or the system can be easily integrated, in any orientation, to an automated press solution. 3 Pneumatic control package Two-channel pneumatic package (as shown) is based on a modular valve block, designed to operate with filtered, non lubricated air, supply pressure range...

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SCHMIDT® HydroPneumaticPress-4

SCHMIDT® PneumaticPressPrinciple of operationFunctional description using a 3-chamber pneumatic cylinder - as an example. In working stroke, three pistons ^Jconnected by the isiston rod [ware pressurized with compressed air via the air connection and move downward. The air below the pistons exhausts from the cylinder chambers via the depressurized connection and the breather vents [wand .4 . The ram [Sextends up to the maximum working stroke. In return stroke, the upper cylinder chambers are depressurized via the connection and only the bottom piston is pressurized with compressed air via the...

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SCHMIDT® HydroPneumaticPress-5

SCHMIDT® PneumaticPress Direct acting with constant force over the entire stroke Characteristics Round anti-rotational ram Adjustable ram position in BDC by means of precision lower stop (1 division line = 0.05 mm) on scale T-slot with locking set screw in fixture mounting plate Pneumatic cylinder with piston and magnet kit for ram position via cylinder switch. 25 Working area with standard control block with force output preselector

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SCHMIDT® HydroPneumaticPress-6

From 1.6 kN to 12.5 kN Press Type o Additional charge applies 11 Typical values; can vary ±3 mm due to casting and production tolerances Other available options ■ Nickel plated - cast parts are electroless nickel plated, steel components black oxide finished, aluminum anodized, precision steel surfaces are untreated ■ Custom Paint - press and column can be painted to customer's color specification ■ Bores for adapting tooling - customer specific sizes can be supplied Mounting drill pattern flange / ram r) Detailed dimensional drawings can be downloaded: www.schmidttechnology.

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SCHMIDT® HydroPneumaticPress-7

SCHMIDT® PneumaticPress Direct acting with constant force over the entire stroke Characteristics Round anti-rotational ram Adjustable ram position in BDC by means of precision lower stop (1 division line = 0.05 mm) on scale Height adjustment Fast, accurate setting of the work height. 27-3K Working area with standard control block with force output preselector Precision lower stop 29-4K Working area with standard control block with force output preselector

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SCHMIDT® HydroPneumaticPress-8

From 7 kN to 43 kN Press Type Frame Overview Typical values; can vary ±3 mm due to casting and production tolerances Options o Additional charge applies Other available options ■ Nickel plated - cast parts are electroless nickel plated, steel components black oxide finished, aluminum anodized, precision steel surfaces are untreated ■ Custom Paint - press and column can be painted to customer's color specification ■ Bores for adapting tooling - customer specific sizes can be supplied Detailed dimensional drawings can be downloaded: www.schmidttechnology.

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SCHMIDT® HydroPneumaticPress-9

SCHMIDT® PneumaticPress Pneumatic Toggle Presses with maximum force at the end of stroke Characteristics Cross hole with locking screw in the press table for safe fixture of tool Accurate adjustable ram position via fine adjustment (type 33) T-slot with set screw in fixture mounting plate to secure bottom tool Stroke before expanded position of the toggle [mm] Fine adjustment for press No. 33 with scale 1 division line = 0.02 mm. Flexible stroke adjustment reduces the air consumption for shorter str

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SCHMIDT® HydroPneumaticPress-10

• Series standard with no additional charge o Additional charge may applies 1) Typical values; can vary ±3 mm due to casting and production tolerances Other available options ■ Nickel plated - cast parts are electroless nickel plated, steel components black oxide finished, aluminum anodized, precision steel surfaces are untreated ■ Custom Paint - press and column can be painted to customer's color specification ■ Bores for adapting tooling - customer specific sizes can be supplied Detailed dimensional drawings can be downloaded: www.schmidttechnology.

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SCHMIDT® HydroPneumaticPress-11

SCHMIDT® PneumaticPress Pneumatic Toggle Presses with maximum force at the end of stroke Characteristics Anti-rotational square ram with fully adjustable, Teflon lined gibs for precise travel, no die set required Exact positioning due to fine adjustment scale (1 division line = 0.05 mm) Stroke before expanded position of the toggle [mm] Pushing Force Diagram Operational pressure: 6 bar Fine adjustment

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SCHMIDT® HydroPneumaticPress-12

From 28 kN to 60 kN Press Type o Additional charge applies 11 Typical values; can vary ±3 mm due to casting and production tolerances Other available options ■ Nickel plated - cast parts are electroless nickel plated, steel components black oxide finished, aluminium anodized, precision steel surfaces are untreated ■ Custom Paint - press and column can be painted to customer's color specification ■ Bores for adapting tooling - customer specific sizes can be supplied Detailed dimensional drawings can be downloaded: www.schmidttechnology.

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