SCHMIDT® ElectricPress / ServoPress / TorquePress
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A new approach to assembly technology To use electric drives instead of pneumatic or hydropneumatic driven cylinders, is a modern advancement in assembly technology. SCHMIDT Technology combined its proven rugged mechanics with the latest electric drive technology to create assembly presses for industrial production applications. The high efficiency of electric drives may not be the only reason to choose them. The individual process, the infrastructure and the quality of the compressed air should also have a bearing on that decision. The key advantages of the SCHMIDT ® ElectricPress: asy programming of parameters reduces set-up time E tored press ram motion profiles allow for quick changeover S nhanced flexibility E educed tooling costs and wear due to precise positioning R he stick-slip effect does not occur due to our design. As a T result the assembly process will be optimized compared to pneumatic drives, especially at low speeds ow noise level reduces operator fatigue and stress L SCHMIDT ® ElectricPress 43 with PressControl 75 and SafetyModule Manual workstation with EC type approved safety technology SCHMIDT ® PressControl 75 for quick set-up or rapid changeover and easy programming of press parameters; stores up to 24 datasets. Safety Concepts see page 72 SCHMIDT ® ElectricPress manual workstation with SafetyModule on PU 20 SCHMIDT® ElectricPress 43 Automation Simple, efficient solution for complex assembly automation Base model without force  / stroke monitoring Features: eproducible values for position, velocity, acceleration and deR celeration torage of complete NC-sets in the EP Assistant software S ombination of up to 14 individual ram motion profiles into C one complete profile by using a standard PLC ress to exact position (closed loop control stroke) P ress to force (determined by motor current) to P - press to final force - press to position but interrupt if force is exceeded - touch force to determine position of workpiece SCHMIDT ® EP Assistant Set-up Software for Automation Version Sim

SCHMIDT ® ElectricPress 343 with PressControl 600 and SafetyModule Complete workstation with EC type approved safety technology Rigorous life-cycle test of the SCHMIDT ® ElectricPress To meet the highest quality standards expected of a SCHMIDT ® Press, the EP 343 press system underwent a rigorous pressstroke test cycle over a 4 months period at a maximum force of 4 kN stroke. All mechanical, electrical and motor elements have passed that stress test with flying colours. Safety Concepts see page 72 Process visualization ® SCHMIDT  ElectricPress 343 Automation with PressControl 600 Latest...

Press Type Force F max. * Force F at 100 % duty cycle** Ram stroke Ram speed max. Drive resolution Resolution PDA - Stroke - Force Throat depth Decibel level Power supply - Motor power - Logic unit Working height frame 7 1) Working height frame 7-600 1) S-H x S-B x S-T Weight PRC Gateway, number of I / O's Mounting surface with Frame - No. 7 - No. 7-600 µm / inc N / inc mm dB A Press Type Frame Overview ypical values; can vary ± 3 mm due to cast and production tolerances T * Temporary peak load ** Nominal power in continuous operation

® SCHMIDT  ServoPress / TorquePress The reference for precise assembly An economic and high quality assembly is the key to the success of your product. The aim is to join together precise assemblies from low-cost individual components with different tolerances. Electrically driven spindle presses, servo presses, are ideal for such tasks. SCHMIDT ® ServoPress systems offer an integrated solution of SCHMIDT ® PressControl 600 or 5000 control unit and SCHMIDT ® ServoPress modules. They meet the most complex requirements, as stand- alone machines or in automatic production lines. The very high...

Ergonomic manual workstations with light curtain SCHMIDT ® ServoPress / TorquePress manual workstations are delivered ready for operation with press base, transparent protective guarding and light curtain. These systems are single workstations, which can be delivered with all SCHMIDT ® ServoPress / TorquePress modules. Included in the scope of delivery are: odule SCHMIDT ® ServoPress / TorquePress mounted on a M frame CHMIDT ® PressControl 600 or PressControl 5000 with S pendant arm system ress base PU 20 / PU 40 (in fixed or height-adjustable design) P ransparent protective guarding with...

Superior controlled behavior The combination of a spindle with a servo drive is not sufficient to achieve optimum joining results. The key for intelligent assembly is quick and exact controlled behavior of the press. This requires an integrated system consisting of drive unit, process measureSCHMIDT ® ServoPress Module ment technology and control unit. These requirements have been taken into account in the system architecture of a SCHMIDT ® ServoPress  / TorquePress. SCHMIDT ® PressControl 5000 Digitalized force / stroke signals Signal Amplifier (Digitalization preprocessing) Servo...

Dynamic Bending Compensation Patented feature First, a complete process representation of the force characteristic in loaded and unloaded state is necessary so that the system can carry out the required compensation. In order to achieve assembly requirements in the 1 / 100 mm range, compensation of the system yield is required. Work piece, tooling and machine are elastically deformed by the varying forces induced during the pressing process. Once the operation is complete and the press force is removed, this deformation disappears. The result is that the assemblies are not joined to their...

Operating Profiles and Applications SCHMIDT ® ServoPress  / TorquePress allow a simple setup of the operating profiles. Different standard operating profiles are provided for a quick set-up. According to experience, these standard operating profiles and the combinations of them cover most applications. TDC = top dead center of the process 1) PS = Pressing start, start of the process data recording1) 1) PP = Probing position (depending on the component geometry) IP = Intermediate position 1) (is required for monitoring purposes) EP = End position 1) Target is “Stroke” Normal operating...