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Packaging industry

Packaging industry
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Packaging industry

Product catalog summary
Overview of Schmersal Group
The Schmersal Group is a global leader in switchgear and safety switchgear manufacturing, focusing on machinery safety. Operating in over 50 countries, they provide customized solutions through six production plants across three continents. Their products are ideal for industries needing explosion protection and resistance to extreme conditions, such as food processing, pharmaceuticals, and cosmetics.
Strategic Development
Schmersal has transitioned from a component manufacturer to a provider of industry-oriented solutions, emphasizing safety switchgears for machine building and plant engineering. They offer consultancy services and collaborate with standardization committees and safety organizations. Their tec.nicum centers provide seminars on human and machine safety.
Machine Safety for the Packaging Industry
Schmersal offers safety systems tailored to the packaging industry's needs, including temperature resistance, long lifetime, and explosion protection. Their products comply with certifications like EN 1672-1, 3A Sanitary, and FDA, ensuring easy cleaning and concealed mounting of safety sensors.
Product Overview
The product range includes control devices, indicator lights, control panels, emergency stop switches, position switches, and sensors, designed to withstand extreme conditions and certified for hazardous environments.
Packaging Industry Insights
The packaging industry is vital for industrial production and consumer goods, with growth driven by rising global populations and increased demand for packaged goods.
Machine Safety in Hygiene-Sensitive Areas
Schmersal emphasizes cleanliness and safety in food processing machinery, offering optoelectronic safety switches suitable for various hygiene zones, ensuring compliance with safety and hygiene standards.
Specifications and Requirements
Safety switchgears must resist high-pressure cleaning, aggressive detergents, and temperature stability, complying with standards like FDA, GMP, EHEDG, and ECOLAB.
Food and Beverages
Safety switchgears must withstand harsh conditions, prevent contamination, and offer explosion protection for powdered materials.
Pharmaceuticals and Biotechnology
Similar to food packaging, pharmaceutical packaging requires strict hygiene standards, with safety switchgears preventing contamination and complying with directives like Good Manufacturing Practice.
Hygiene Products
Maximum cleanliness is essential, with safety switchgears complying with Hygienic Design standards and offering explosion protection for volatile fluids and powdered materials.
Production and Processing
Schmersal provides safety systems for the food industry, including command and control devices for man-machine interfaces in hygiene-sensitive areas.
Filling Processes
Filling processes require safety switchgears that provide water intrusion and explosion protection, facilitating effective cleaning and securing machinery with guards.
Outer Packaging
Safety solutions for outer packaging machinery include safety switches, sensors, and interlocks, ensuring safe operation and protection against tampering.
Final Packaging
High productivity and flexibility are needed for tasks like grouping and palletting, with safety solutions including two-hand control panels and optoelectronic devices to secure hazardous zones.
Emergency Stop Buttons and Safety Solutions
Emergency stop buttons are crucial in man-machine interfaces, ensuring machinery can be safely switched off. Schmersal offers solutions like the SLG 440 safety light grid with a double acknowledgment/reset function to prevent accidental machine restarts.
AS-Interface Safety at Work
AS-i Safety is a bus system connecting safety components via a 2-wire line, simplifying installation and providing diagnostic information, enhancing safety in sectors like packaging machinery.
Safety System Concepts
Schmersal offers Safety Separated and Safety Integrated concepts, using AS-i safety interfaces to process multiple safe input and output signals, simplifying diagnostics and reducing downtime.
Serial Diagnostic and Safe Signal Processing
Schmersal's serial diagnostic system allows series wiring of safety devices, transmitting diagnostic information efficiently, with safety-monitoring modules and programmable safety controls offering flexibility and scalability.
Contact Information
Schmersal has a global presence with offices in various countries, providing local support and consultancy services for machinery safety solutions.
Commitment to Safety
Schmersal is committed to addressing challenges posed by new safety concepts, complex standards, regulations, and directives related to machinery safety, working with machinery manufacturers to develop new devices and systems for various industries.
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Catalog excerpts

Packaging industry-1

Packaging industry Industry brochure Safe solutions for your industry

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Packaging industry-2

The Schmersal Group is known worldwide for its comprehensive range of switchgears and safety switchgears. Safety - or machinery safety to be more precise - has been our core competence for decades. We apply this concept worldwide - in more than 50 countries. The high amount of customerspecific series and variations demonstrates how seriously we are taking our mission to provide the optimal solution for each application. As a medium sized, owner managed company we are sufficiently flexible to put this ambition into practice day after day - in the most diverse applications. We provide safe solutions...

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Packaging industry-3

Introduction ________________________________________________________Page Content ___________________________________________________________Page The Schmersal Group ________________________________________________Page 1. Strategic Development _______________________________________________ Page 6 2. Machine safety for your industry ______________________________________Page 3. Product Overview _________________________________________________Page 4. Packaging _______________________________________________________Page 4.1 Food and Beverages ___________________________________________Page 4.2...

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Packaging industry-4

Schmersal Worldwide Offices in Germany K.A. Schmersal GmbH & Co. KG ■ Founded in 1945 ■ Around 600 employees Focal points ■ Headquarters of the Schmersal Group ■ Development and manufacture of switchgears and switching systems for safety, automation and lift engineering ■ Accredited test laboratory ■ Central research and development ■ Logistics centre for European markets K.A. Schmersal GmbH & Co. KG ■ Founded in 1952 (1997) ■ Around 150 employees Focal points ■ Development and manufacture of switchgears for operation and monitoring, safety-related relay modules and controls as well as switchgears...

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Packaging industry-5

Schmersal Worldwide International Offices Boituva / Brazil ACE Schmersal ■ Founded in 1974 ■ Around 350 employees Focal points ■ Manufacture of electromechanical and electronic switchgears ■ Customer-specific control systems for the North and South American market Shanghai / China Schmersal Industrial Switchgear Co. Ltd ■ Founded in 1999 ■ Around 150 employees Focal points ■ Development and manufacture of switchgears for safety, automation and lift engineering for the Asian market Ranjangaon / India Schmersal India Private Limited ■ Founded in 2013 ■ Around 30 employees Focal points ■ Development...

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Packaging industry-6

1. Strategic Development From component manufacturer to industry-oriented solutions provider Safe solutions for your industry Following this motto, the Schmersal Group develops and manufactures safety switchgears and switching systems for machine building and plant engineering. This is how we meet the requirements of an increasingly differentiated market. There are specific risks and specific environmental conditions in key industries using machines and systems such as the food industry, machine tool industry and heavy industry, they have different conditions for machine safety, availability...

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Packaging industry-7

2. Machine safety for your industry Safety systems for the packaging industry A brief overview of the various requirements Long lifetime and availability In the packaging industry where short cycle times, three-shift operation and interlinked machinery are commonplace, high availability of plant and machinery equipment is a must. Speed, precision and failsafe performance are of paramount importance. Schmersal switchgear functions flawlessly under these conditions and meet the tough requirements of the packaging industry. However, should customers need assistance, it's reassuring to know there...

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Packaging industry-8

Command and signalling devices Control devices and indicator lights ■ N range with high protection class IP 69K ■ pring-return/maintained joystick switches with high protection classes IP65, IP67, IP69K S temperature range of -40 °C ... +80 °C Control panels ■ BDF 100 and BDF 200 ■ Slim, shock-resistant thermoplastic enclosure, Protection class IP65 ■ AS-Interface Safety at Work available ■ Emergency stop, start/stop and reset functions available Enclosure for surface mounting ■ Empty stainless steel enclosure V4A, 1.4404, 316L ■ up to 5 command positions ■ High protection class IP69K ■ For applications...

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Packaging industry-9

Safety switchgear Safety guard monitoring ■ Safety switches ■ Safety sensors ■ Solenoid interlocks Active optoelectronic protection equipment Safe signal processing Optoelectronic safety devices ■ Safety light barriers ■ Safety light grids and safety light curtains Safety monitoring modules ■ Monitoring of electromechanical and non-contact switchgear ■ Safety outputs with STOP 0 or STOP 1 ■ Signalling outputs for diagnostic PROTECT - SELECT ■ Flexible compact safety controller ■ Simple and flexible parameter setting ■ Optimal adaptation of the basic programme to the individual application ■ Connection...

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Packaging industry-10

Almost everything is packaged Diverse functions of packaging Programmed growth High speed, high availability, interlinked machinery The packaging industry is a key sector not only for industrial production, but also for all aspects of everyday life in the industrialised world. Almost every product purchased by a private consumer is packaged, from medicines to everyday food products to tools and furniture. The design and function of the packaging are just as diverse as the packaging materials themselves. The purpose of packaging is not only to provide protection whilst in transit and storage....

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Packaging industry-11

Machine safety in hygiene sensitive areas Basis: Four hygiene areas Demanding requirement profile Cleanliness and safety: This neatly sums up the requirements of protective equipment used on food processing machinery. Safety requirements defined by legislation and standards ("Machinery Directive") apply to all areas of machine construction. Add to this the requirements of cleanliness or hygiene, and the standard machine safety solutions effectively used elsewhere can only be used partly or not at all. For this reason, the food industry was the first to use active optoelectronic safety switches...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.