Safety in system Protection for man and machine CSP PROGRAMMABLE MODULAR COMPACT SAFETY CONTROLLER NEW

CSP-C and CSP-E, combined to save space on the standard rail COMPACT SAFETY CONTROLLER CSP THE MODULAR CONTROLLER FOR FLEXIBLE MACHINE DESIGNS Modern machines must be flexible, efficient and safe. There is a need for safety solutions that can be easily integrated, scale with the machine and reliably handle a range of safety functions. Safe inputs per basic module Expansion modules can be connected This is where Schmersal’s CSP compact safety controller comes into play. The flexibly programmable controller comprises CSP-C basic modules and CSP-E expansion modules, thereby forming a scalable platform...

COMPACT SAFETY CONTROLLER CSP OVERVIEW OF THE MODULAR SYSTEM Basic module CSP-C CSP-C-IO1 · CSP-C-IO2 Expansion module CSP-E CSP-E-10SI2SO2R · CSP-E-10SI4SO Flexibly programmable safety controller Modular expandable system For the safe processing of signals from EMERGENCY STOP devices, guard door switches, light grids and other sensors and actuators. Can be expanded with up to six expansion modules to suit different machine designs and configuration levels. Safe spindle monitoring Convenient diagnosis directly on the device Counter inputs enable functions such as standstill monitoring or safely...

The CSP-C provides a powerful and flexible foundation for modern machine designs - offering high signal density within a minimal installation space.Integrated display Plain-text diagnostics and freely configurable messages displayed directly on the device [^Status LEDs RUN / ERR Operating status at a glance USB interface Project planning and diagnostics with SafeCSP Function key Operation directly on the device [» Removable terminals Quick wiring and easy replacement of devices Basic module ■ 20 safe semiconductor inputs ■ 2 safe pp-switching semiconductor outputs ■ 2 safe pn-switching semiconductor...

The CSP-E expansion modules complement the CSP-C to form a flexibly scalable system that can be adapted to machines of any size. Address rotary switch Unique identification of each module in the system 0 Status LEDs RUN / ERR The status of each module can be seen at a glance Q Removable terminals Quick wiring and easy replacement of devices O Overall width 22.5 mm Maximum signal density in the control cabinet Expansion module ■ 10 safe semiconductor inputs ■ 2 safe pn-switching semiconductor outputs ■ 2 safe relay outputs ■ 4 switchable test pulse/signalling outputs ■ 2 counter inputs for axis...

APPLICATION SAFETY MEASURES FOR A ROBOT CELL Analysis & Diagnosis Control cabinet with CSP-C, CSP-E and SDG gateway Diagnostic data via the fieldbus to the higher-level controller. EMERGENCY STOP EMERGENCY STOP pushbutton Stops the robot and the punch press – Stop category 0 or 1 in accordance with the risk assessment. Monitoring and locking the safety guard Solenoid interlock on the door The guard remains closed until the robot and punch press have come to a safe standstill. Operation and acknowledgement Control panel on the door The system will only restart once acknowledgement has been given...

Whether it’s a compact stand-alone machine or a networked system, the CSP adapts to the application. An overview of typical areas of application and safety functions. Packaging technology Machine tool manufacturing ■ Safety guards with interlock ■ Light grids with muting on material feeders ■ Multiple EMERGENCY STOP circuits in one controller ■ Safe selection of operating modes (Automatic, Set-up, Manual) ■ Enabling switch function for set-up mode ■ Compact design within the control cabinet Intralogistics Assembly and robot cells ■ Protection of transfer stations ■ Muting for material flow ■...

COMPACT SAFETY CONTROLLER CSP OVERVIEW OF THE SYSTEM TOPOLOGY Safety switchgear Higher-level machine control system Emergency stop Solenoid interlocks Light grids Safety mats Safety sensors Control panels Safe inputs Basic module CSP-C Expansion modules CSP-E Safe outputs Actuators Safe input signals Safe output signals Diagnosis / communication Contactors / Safety relays Drives / Motors Valves / Pneumatics

SYSTEM EXPANSION FROM THE BASIC MODULE TO THE FULL CONFIGURATION The CSP grows with the machine: a CSP-C basic module can be combined with up to six CSP-E expansion modules. This ensures that exactly the number of safe inputs and outputs required by the application is provided – without having to redesign the safety concept. Compact CSP-C Expanded CSP-C + 2 × CSP-E Full configuration CSP-C + 6 × CSP-E Overall width Safe inputs afe semiconductor S outputs Overall width Safe inputs afe semiconductor S outputs Overall width Safe inputs Safe semiconductor with 6 CSP-E-10SI4SO expansion modules All...

ft Graphical user interface with drag-and-drop ■ Graphical configuration of safety-related applications ■ Intuitive drag-and-drop operation ■ Extensive library of predefined function modules ■ A clear software structure to support validation and documentation ■ Rapid diagnostics and commissioning thanks to a clear visualisation of the application The SafeCSP engineering tool makes it particularly easy to get started with CSP project planning. The graphical user interface guides you clearly through the configuration process - even complex safety tasks remain clearly structured. This provides a...

CYBER SECURITY PROTECTION AGAINST UNAUTHORISED ACCESS AND TAMPERING Individual passwords Access to projects and devices is protected by individual passwords. Tiered user roles Permissions are uniquely assigned to the respective roles. Protection against tampering Unauthorised changes to the safety application are prevented. CSP supports machinery manufacturers in implementing the requirements of the Machinery Regulation 2023/1230 regarding protection against tampering, as well as the requirements of the Cyber Resilience Act 2024/2847 for products containing digital elements. Functional safety...