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Main catalogue Automation technology

Main catalogue Automation technology
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Main catalogue Automation technology

Product catalog summary
Introduction
The document outlines the Schmersal Group's dedication to improving workplace safety through automation technology, particularly within Industry 4.0. It emphasizes the integration of safety components into production systems to ensure employee safety while enhancing productivity.
Mechanical Position Detection
This section describes various position switches, including those compliant with EN 50041/EN 50047 standards, and special variants like gear switches and belt alignment switches. These switches are essential for precise position detection in diverse industrial applications.
Sensor Technology
Details on magnetic reed switches and magnet track sensor boxes are provided, highlighting their role in non-contact position detection and their application in automation processes.
Command and Signalling Devices
This part discusses devices like pull-wire and foot switches, which are crucial for manual control and emergency stop functions in industrial settings.
Capturing Digital Process Data
The document introduces the use of time-of-flight cameras for capturing digital process data, enhancing the monitoring and control of automated systems.
Services and Global Presence
The Schmersal Group offers a comprehensive range of services through its tec.nicum division, providing consulting, engineering, and training services globally. The company has a significant international presence, with affiliates and partners in numerous countries.
History and Milestones
The document outlines the company's history from its founding in 1945 to recent expansions and innovations, including the establishment of new subsidiaries and production facilities worldwide.
Conclusion
The Schmersal Group positions itself as a leader in safety and automation technology, offering a wide range of products and services to enhance industrial safety and efficiency.
Technical Specifications and Ordering Information
The document provides detailed technical specifications and ordering information for position switches used in industrial environments. These switches are designed to monitor the position and movement of machine components and protective equipment, adhering to protection classes IP66 and IP67 for adverse conditions.
Design and Functionality
Position switches feature positive break NC contacts as per EN 60947-5-1, available in snap and slow action variants. They can achieve safety levels up to PL d with a single switch and PL e with two switches, according to EN ISO 13849-1. The switches offer flexible solutions with up to three contacts for redundancy and signaling, and a latching function for maintaining the switching state.
Actuator Elements and Lever
The switches include adjustable and rotatable levers, allowing for customization in 15° or 45° increments. This modular design reduces the number of versions needed, simplifying storage and increasing availability.
Ordering Information
Position switches from series PS116, PS2xx, and PS3xx can be ordered as complete devices or modular kits. The document provides detailed ordering codes for various configurations, including switching elements, actuator elements, termination options, and more.
Technical Features
The switches are designed to EN 50047 and EN 50041 standards, featuring symmetrical casings, compact designs, and robust construction. They support a maximum switching capacity of 240 VAC / 3 A and 24 VDC / 3 A, with variations depending on connector type.
Key Features
The switches offer simplified connections with terminals rotated by 45°, folding latching covers for easy access, and compatibility with both left-hand and right-hand versions. They are suitable for a wide range of industrial applications due to their robust and flexible design.
Specifications
The document outlines various position and limit switches with different electrical and mechanical characteristics. The switches operate at a maximum voltage of 400 VAC with varying current capacities depending on the action type (slow or snap action). The housing materials include aluminum die-cast and grey cast iron, with different paint finishes for protection.
Mechanical Data
The switches feature different housing materials, cable entry sizes, and termination methods. Dimensions vary across models, and they are designed to operate in a wide range of ambient temperatures, from -40°C to +200°C. The degree of protection ranges from IP65 to IP67.
Standards and Certifications
All switches comply with IEC 60947-5-1 standards and have a B10D NC contact rating of 2,000,000 operations, except for one model with 1,000,000. Certifications include cULus and CCC for certain models.
Actuator Heads
Various actuator heads are available, including plungers, roller levers, and rod levers, each with specific features like rotation capabilities and material options. Actuating force and torque vary by model.
Switch Travel Diagrams
The document includes diagrams illustrating the switch travel for different actuator types, showing the positions of normally open (NO) and normally closed (NC) contacts during operation.
Ordering Code
The ordering code section provides details on special versions, including options for gold-nickel alloy contacts, temperature-resistant designs, and LED indicators. Actuator selection is also detailed, with various types available for customization.
tec.nicum Services
The document mentions tec.nicum, a department within the Schmersal Group, offering services related to machine and industrial safety. Their services include consultancy, technical planning, execution, and digital solutions for machine safety and workplace protection.
Overview of Schmersal Group
The Schmersal Group, founded in 1945, is a leading company in the field of machine safety, employing around 2,000 people across seven manufacturing sites on three continents. The company operates in over 60 countries, providing systems and solutions for machine safety to various industries including intralogistics, food production, packaging, machine tools, lift switchgear, heavy industry, and automotive sectors.
Key Products and Solutions
  • Safety switches and sensors, solenoid interlocks
  • Safety controllers, safety relay modules, and safety bus systems
  • Optoelectronic and tactile safety devices
  • Automation technology including position and proximity switches
  • Complete solutions for safeguarding hazard areas
  • Customizable safety controllers and industry-specific safety solutions
tec.nicum Services
Schmersal's tec.nicum division offers a comprehensive range of services to enhance machine and occupational safety. These services include:
  • Seminars and training through tec.nicum academy
  • Consultancy services via tec.nicum consulting
  • Design and technical planning through tec.nicum engineering
  • Execution and installation by tec.nicum integration
  • Software solutions and digital technologies via tec.nicum digitalisation
  • Complete solutions through tec.nicum outsourcing
Global Presence
The document lists contact information for Schmersal's partners and subsidiaries across various countries, highlighting its extensive global network.
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Catalog excerpts

Main catalogue Automation technology-1

AUTOMATION TECHNOLOGY

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Main catalogue Automation technology-2

Heinz and Philip Schmersal, Managing Directors of the Schmersal Group New solutions to improve production efficiency and machine safety Turning workplaces into safer places. Industry finds itself in exciting times – in the age of Industry 4.0, production systems are becoming increasingly flexible and with decentralised intelligence, with man and machine working ever closer. Whatever the change, the safety of employees remains paramount, nothing less is acceptable, and through standards and norms, safety is becoming more and more consistent around the globe. The Schmersal Group can support you...

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Main catalogue Automation technology-3

Content and Introduction ___________________________________________________ Page 1. Position switches according to EN 50041/EN 50047_______________________ Page 10 Already familiar with our new web shop? Here you will find all details and data on our products which you can order directly online: 2. Position and limit switches______________________________________________ Page 32 Mechanical position detection _______________________________________________ Page 10 3. Position switches – Special variants______________________________________ Page 78 – Gear switches – Rotating spindle limit switches...

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Main catalogue Automation technology-4

CHAPTER OVERVIEW Mechanical position detection Mechanical position detection – Special variants Sensor system Command and signalling devices Capturing digital process data 3. Gear switches Page 78

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Main catalogue Automation technology-5

1. Position switches to EN 50041/EN 50047 Page 10 2. Position and limit switches Page 32 3. Belt alignment switches Page 78 Separate catalogue 5. Magnetic reed switches Page 108 6. Magnet track sensor box Page 122 Further command and signalling devices Separate catalogue 3. Rotating spindle limit switches Page 78 3. Slack-wire switches Page 78 Proximity switches 9. Time of flight camera Page 134 Product index – alphabetical Page 138

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Main catalogue Automation technology-6

SAFETY IN SYSTEM: PROTECTION FOR MAN AND MACHINE Position and limit switches Belt alignment switch Micro switches Automation technology: versatile portfolio and customer-specific solutions For decades, progress in automation technology has ensured ever more efficient production. Digitally automated production started with the introduction of the programmable logic controller (PLC) in the 1970s. Industry 4.0 is continuing this development: with intelligent machines, widespread usage of networks and connection to the Internet, automation technology is reaching a new stage. The resulting positive...

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Main catalogue Automation technology-7

Magnetic reed switch Pull-wire switches Foot switch Turning workplaces into safer places. With systems and solutions from Schmersal. Along with its varied portfolio of automation components, the Schmersal Group offers a comprehensive range of services through its tec.nicum division. The international network of tec.nicum experts develop individual solutions optimally adapted to the related application on-site for customers. As a provider of systems and solutions, the Schmersal Group therefore offers everything from a single source: the latest automation technology, sector-specific know-how as...

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Main catalogue Automation technology-8

Startup of the new central warehouse in 2013 The brothers Kurt Andreas Schmersal and Ernst Schmersal form the company in Wuppertal. ACE Schmersal is formed in Boituva, Brazil. Generational change: Heinz and Stefan Schmersal take over the company from their fathers. ELAN Schaltelemente GmbH & Co. KG based in Wettenberg is acquired. The production facility Schmersal Industrial Switchgear Co. Ltd (SISS) is formed in Shanghai, China. Philip Schmersal joins the third generation of the Schmersal Group. Schmersal takes over Safety Control GmbH based in Mühldorf/Inn. Böhnke + Partner Steuerungssysteme...

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Main catalogue Automation technology-9

Production and sales locations Sales Offices ■ Germany, Bergisch Gladbach ■ South Korea, Gwacheon ■ Sweden, Vastra Frolunda ■ United Arab Emirates, Sharjah ■ United Kingdom, Malvern, Worcestershire ■ Vietnam, Ho Chi Minh City Buenos Aires ■ Baltic States, Kaunas ■ Bolivia, Santa Cruz de la Sierra ■ Bosnia and Herzegovina, Sarajevo ■ Bulgaria, Ruse City Guatemala City ■ Israel, Petach Tikva ■ Mexico, Mexico City ■ Paraguay, Minga Guazu ■ South Africa, Johannesburg ■ South Korea, Seoul With its own affiliates in around 25 countries and capable sales and service partners in 45 more countries, the...

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Main catalogue Automation technology-10

WUPPERTAL K.A. Schmersal GmbH & Co. KG Focal points ■ Headquarters of the Schmersal Group ■ Development and manufacture of switchgears and switching systems for safety, automation and lift engineering ■ Accredited test laboratory ■ Central research and development ■ Logistics centre for European markets Focal points ■ Development and manufacture of switchgears for operation and monitoring, safety-related relay modules and controls as well as switchgears for explosion protection Safety Control GmbH Focal points ■ Development and manufacture of optical electronic components for safety and automation...

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Main catalogue Automation technology-11

Focal points ■ Development and manufacture of electromechanical and electronic switchgears ■ Customer-specific control systems for the North and South American market Schmersal Industrial Switchgear Co. Ltd ■ Founded in 1999 Focal points ■ Development and manufacture of switchgears for safety, automation and lift engineering Schmersal India Private Limited Focal points ■ Development and manufacture of switchgears for safety, automation and lift engineering Focal points ■ Logistics center for US market ■ Development and manufacture of customer-specific assemblies for safety, automation and elevators...

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Main catalogue Automation technology-12

1. POSITION SWITCHES DESCRIPTION SYSTEM UNIVERSALLY DEPLOYABLE SERIES Recording and monitoring, from extraordinarily compact to very robust. With these properties, the new position switches are aimed at a wide variety of applications across all disciplines of mechanical engineering and plant manufacturing as well as elevator technology. The advantages of the new position switch series at a glance: ■ Reliable position detection ■ Highly versatile ■ Robust and reliable ■ Can be combined in numerous ways thanks to modular design Type 1 position switches according to EN ISO 14119 are for determining...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.