MTC3
31Pages

MTC3 Multi-purpose winding testers for motor production Expect more. Winding testers

The MTC3 – Winding tester without limits MTC3 winding test systems are fully-automatic high-end testers for a great variety of windings in R&D, production and in the test lab. According to your requirements, our MTC3 test systems can be configured as desired, offering advanced technology for complex test tasks. With state-of-the-art technology, they analyze coils, stators, motors, generators and transformers from 0.1 W to 500 MW. The performance of MTC3 test systems is based on the combination of its strengths: usability, precision of measurements, database concept – perfectly matched...

Applications The MTC3 is perfectly suited to be integrated into your production. It is configured according to the respective requirements. Below typical applications for the MTC3: Manual test stations At a manual test station, testing can start as soon as the operator has placed the DUT in the test system and connected it to the test leads. Testing without protection against accidental contact – light curtain The test is started by activating a start button, while the light curtain must not be interrupted. The test can be started in different ways: A red warning light signals that the DUT...

A deeper look into the winding The test system MTC3 combines all test methods in one device, which allows you to check windings for all types of faults. The combination of the test methods with our patented and awardwinning innovations guarantees the quality of your production. Surge test The unique surge test serves for testing the insulation in a winding. It is ideally suited for detecting turn-to-turn and phase-to-phase faults and testing many other winding characteristics. In addition, it can be used to check insulation problems with the core. Partial-discharge test at surge voltage...

The MTC3 allows comprehensive and reliable testing of all kinds of windings. This is guaranteed by many innovations and our patented surge test. The testing device is configured in a way that the test methods exactly match your applications. For testing and storing we rely on the systematic integration of industrial PCs. Well-proven Microsoft® technology allows an easy operation of the testing device. The MTC3 is well-structured. Your employees learn to operate the MTC3 intuitively. The screen layout is clearly structured; only key data are indicated. Quality assurance is supported by...

The MTC3 is available in various standard configurations and will In case you find no match for your specific application, we will be composed according to your requirements. be happy to configure a tailor-made solution together with you. Everything you need! The configurations shown on the pages to follow, give you an example of possible functions, test methods and components. Basis device with standard features Number of winding leads partial discharge i sense of rotation | visual inspection i Selection of test methods 3 winding leads 6 winding leads 9 winding leads 12 winding leads 1...

Single station without protection devices 3 to 24 leads for windings & temperature sensors Test system with 3 to 18 leads Test system with 3 to 24 leads All test leads are available via a high-voltage-proof industrial socket at the rear panel of the device. Without test cover, the test system MTC3 is ideally suited for testing large DUTs of all kinds or for the integration into fully-automatic production lines. The following contactings can be connected at the industrial plug: Contacting of the core Automatic contacting Test lead with magnet or alligator clip Individual special contactings...

Single station with small test cover 3 to 18 leads for windings & temperature sensors Test system with 3 to 18 leads and permanently mounted test cover model 1 Test system with 3 to 18 leads and separate test cover model 1 The test cover model 1 can be placed directly on the test system or on a separate table. This is the ideal setup for manual workstations with stators up to size 112. The test cover model 1 can be extended with the following contacting units: Contacting of the core Stainless steel sheet Contacting unit, max. 6 clamps, position as required Kelvin clamps (pluggable at test...

Single station with large test cover 3 to 24 leads for windings & temperature sensors Test system with 3 to 24 leads and separate test cover model 10 Test system with 3 to 18 leads and separate test cover model 10 The test cover model 10, mounted on a table, is connected to the MTC3 via pluggable test leads. This setup is ideally suited for manual workstations that have to cover a great number of different stator sizes. The test cover model 10 can be extended with the following contacting units: Contacting of the core Stainless steel sheet Contacting unit, position as required Kelvin clamps...

Dual station 3 to 18 leads for windings & temperature sensors Test system with 3 to 12 leads and permanently mounted dual test cover model 3 Test system with 3 to 12 leads and separate dual test cover model 3 Test system with 3 to 18 leads and two separate test covers model 1 The test cover is normally mounted on a table and connected to the MTC3 via pluggable test leads. Depending on the setup of the test system, it might also be possible to place the test cover on top of the test system (see picture). This is the ideal setup for manual workstations with stators up to size 112 and low...

You need more? Customized test systems Based on the SCHLEICH MODULAR CONCEPT, MTC3 test systems offer many different options to combine different winding, safety and function test methods. You can chose the test methods required for your test task from a large pool of test features. For example, your MTC3 can be a pure surge tester or configured for more complex test tasks with a combination of several test methods. The SCHLEICH-MODULAR-CONCEPT allows you to put together exactly the testing device you need. And this is not realized by simply installing different individual testers into a...