Catalog excerpts
MINI-PROF PLUS Profiling machine Profile technology for all roofs of the world Compact profiling machine for blanks, cut lengths or material directly from the coil The purpose of the profiling machine MINI-PROF PLUS is to produce double standing seam profiles 25 from blanks, cut lengths or directly from the coil. In addition to the profiling unit provided with the basic MINI-PROF machine, the MINI-PROF PLUS version includes an infeed area that is equipped with an electromechanical length measuring device with a scale in centimetres, a driven belt feeder and a hand operated roller shear to execute manual cross-cuts. The basic equipment provided with the machine includes a decoiler type AC and the roller shear LS for longitudinal slitting purposes. On request, the machine can also be supplied without AC and LS. The infeed width is continuously variable from 240 mm to 850 mm to cater for a wide range of applications. The axial dimension of the profiled panels that are produced by a parallel run of the MINI-PROF ranges from 170 mm to 780 mm, taking into account a seam loss of about 70 mm. The manual roller shear consists of a cutting head with hardened roller blades which can be sharpened with little effort or even replaced if required. The cutting head is mounted on a maintenance-free linear roller guide. This guarantees a clean and burr-free cut. A single-sided run can produce conical and oblique panels or infill strips from a centre-to-centre distance of 80 mm. The length of the shortest panel is approx. 500 mm. The production rate is approx. 11 meters per minute. When the MINI-PROF PLUS is used to produce profiles from a coil, the required length in centimetres is entered first via push buttons on the electromechanical length measuring unit. The material of the strip is fed automatically by means of the driven feed rollers. Upon reaching the programmed length, an electrical impulse is triggered in the main switch. The drive motor gets switched off and stops the profiled rail. The overrun, i.e. the tolerance in length may range from 1-2 cm. When the cut with the manual shear is completed, the device must be reset to the programmed value or a new length before the drive motor gets restarted. Only single stroke production sequences may be executed. When the last profile strip has been cut, further material may be stopped from being fed in by a clutch lever and the remaining strip can be withdrawn manually from the infeed
Open the catalog to page 1When standing seam sheets are manufactured from a specific coil width, the cutting position is first marked out on the leading edge of the sheet. The LS is manually moved to the desired location using the width adjustment and the strip is threaded. During slitting, the scrap strip is guided away towards the bottom. The profiling units (tie-bars) with 7 shaping levels are built on a torsion-proof steel frame. The strip or sheet material is guided by lateral infeed guides on ball-bearings on the fixed, as well as the adjustable side. These are adjustable to set the outer edges of the profile....
Open the catalog to page 2Supply voltage Drive power Operating speed Forming stages Shortest panel length Infeed width Axial dimension Infeed height 230 V / 50 Hz / 1 Ph. 115 V / 50 Hz / 1 Ph. 115 V / 60 Hz / 1 Ph. 1.1 kW 11 m/min 7 stations 500 mm 240 - 850 mm approx. 170 - 780 mm (depending on the material) 670 - 870 mm (continuously variable) Processable materials Titanium zinc up to 0.8 mm Copper up to 0.8 mm Aluminium up to 0.8 mm Sheet steel (galvanized and coated) up to 0.7 mm Stainless steel up to 0.5 mm
Open the catalog to page 3Possible profiles Standing seam 25 Width dimension "A" approx. 170 - 780 mm (parallel) - One run Width dimension "A" approx. 80 - 160 mm (seperately) - Two runs 1st run "male" / 2nd run "female" Standing seam 25 angled Width dimension "A" approx. 170 - 780 mm (parallel) - One run Width dimension "A" approx. 80 - 160 mm (seperately) - Two runs 1st run "male" / 2nd run "female" Standing seam 25 conical Width dimension "A" approx. 80 - 700 mm / Width dimension "B" approx. 80 - 700 mm (seperately) - Two runs 1st run "male" / 2nd run "female" Standing seam 25 both sides "female" Width dimension...
Open the catalog to page 4Covering width Covering Width Lost Of Seam Male Lost Of Seam Female Strip Width Accessoires Guideboy Additional material guide for single-sided profile shaping of panels. The installation of the guideboy on any of the Schlebach profile shaping machine infeed guides requires little effort. The Guideboy prevents the sheet material from shifting towards the centre of the machine during single-sided profile shaping operations. The required lateral force across the profiling direction may be adjusted by means of the directional angle, as well as an increase of the contact pressure on the sheet...
Open the catalog to page 5Damage to the material surface is ruled out by the use of high quality pressure rollers with a special rubber coating. Ribbing attachment 25 mm Ribbing attachment assembly to shape longitudinal ribs with a width of 25 mm and a depth of approximately 1.1 mm into the visible surface of profiled panels. The ribbing attachment assembly consists of a guide unit, upper and lower ribbing rollers with brackets. Note: The profiling of ribs is not possible on conical shapes. The ribbing attachment assemblies are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection...
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