Overview of VULCANO CNC Hydraulic Punching Machines

The VULCANO range by Schiavi – Fim includes high-quality hydraulic punching machines designed for demanding and competitive markets. The product line features single-head models (VULCANO K and VULCANO S) and double-head models (VULCANO 2), offering flexibility, high performance, and cost-effective solutions for manufacturing complex parts in small lots.

Key Features and Capabilities

• Material Compatibility: Suitable for iron, stainless steel, aluminum, brass, copper, and more.
• Working Types: Punching, outlining, threading, marking, and various deformations such as ventilation tongues, drawings, ribbings, and bendings.
• Structural Integrity: Robust C-structure made from flame-cut, welded, and normalized metals, optimized using Finite Elements Method (FEM) for durability and accuracy.
• Punch and Multitool System: Compatible with Amada® (types A, B, C, D) and Trumpf® punches via adaptors. Multitools support up to 30-ton working pressure with adjustable extraction pressure for material optimization.
• Automation and Control: Features automatic clamp positioning, digital CNC with external console allowing programming during operation, and software options ranging from basic to CAD-integrated versions.
• Teleservice: Network connectivity enables remote diagnostics, software updates, and support.

Multitool System Details

• Various multitool configurations available: 2 to 10 stations, with 4 to 10 positions.
• Fast tool changeover enabled by automatic shifting of tool and die holders.
• Tables designed for operator accessibility with antiscratch options (brushes or Teflon balls) for heavy sheets.
• Digital motors and drives for precise axis movement; floating clamps absorb punching vibrations.

Model Variants and Specifications

VULCANO K (Single-Head)

• Working range varies by model, from 750x1250 mm up to 1500x2000 mm without repositioning.
• Operating force ranges from 275 kN (28 ton) to 294 kN (30 ton).
• Max material thickness up to 6.35 mm standard, with optional extension to 10 mm.
• Punching precision ±0.05 mm.
• Max strokes per minute: 300.
• Power consumption around 10 kW; machine weight ranges from 3,800 to 12,000 kg depending on model.

VULCANO S (Single-Head, High Performance)

• Similar working ranges as VULCANO K but with higher max strokes per minute (up to 400).
• Operating force up to 294 kN (30 ton).
• Max positioning speed of sheet up to 50 m/min and acceleration up to 4 m/s².
• Equipped with infinite resolution index option for tool rotation.
• Power consumption up to 15 kW; machine weight up to 12,000 kg.

VULCANO 2 (Double-Head, Top Performance)

• Two stations: one fixed and one with infinite resolution index for tool rotation.
• Supports up to 20 multitool tools (10 fixed + 10 indexable).
• Operating force up to 294 kN (30 ton).
• Working range up to 1500x2500 mm without repositioning, extendable to 1500x5000 mm after repositioning.
• Max punching speed up to 750 strokes per minute.
• Punching precision ±0.05 mm (±0.01 mm on some models).
• Max positioning speed of sheet 50 m/min; acceleration up to 5 m/s².
• Power consumption up to 28 kW; machine weight up to 14,000 kg.

Automation and Integration

The VULCANO machines can be integrated into fully automated punching cells with load/unload systems, including cartesian robots for sheet handling and stacking pallets with capacities up to 3000 kg. Features include:

• Automatic management of sheets with varying thickness and size.
• High productivity with unmanned operation capability.
• Ergonomic design and user-friendly systems for ease of use.

Software Solutions

• FIM Punch OEM: Installed on the machine for executing predefined working profiles and simulating programs.
• FIM Punch Import: PC software to import DXF CAD files and create working programs manually or automatically.
• FIM Punch CAD: Includes all Import features plus a specialized CAD program for sheet metal working.

Summary of Critical Parameters

Conclusion

The VULCANO series offers a comprehensive range of CNC hydraulic punching machines tailored for high precision, flexibility, and productivity in sheet metal processing. With advanced multitool systems, robust construction, and integrated software solutions, these machines provide cost-effective alternatives to more expensive equipment while supporting automation and remote service capabilities. The variety of models ensures suitability for diverse production needs, from small batch complex parts to high-speed mass production.