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Catalogue 2019

Product catalog summary

Foreword: The document introduces the dynamic trends in e-mobility, autonomous driving, and digitization, emphasizing the importance of modern adhesive bonding, sealing, and potting solutions. These technologies ensure component functionality, safety, and adaptability to changing conditions. Scheugenpflug has been a partner in these innovations for over 25 years, focusing on efficient, economical, and sustainable production processes.

Milestones: The company started in a small garage and has grown to nearly 700 employees worldwide. Key milestones include international expansions, significant revenue growth, and multiple awards for excellence.

E-Mobility: The document discusses the shift towards e-mobility, highlighting the need for reliable potting, bonding, and sealing of electronic components in vehicles. The focus is on ensuring safety and functionality, regardless of the drive technology.

Lean Thinking Philosophy: Emphasizes the importance of flexibility and efficiency in production to remain competitive. The modular system concept allows for quick adaptation to changing customer requirements and market conditions.

Dispensing Technology: Details various dispensing solutions, including piston and gear pump dispensers, and the preparation and feeding of materials. The document highlights the importance of integrating these solutions into production processes to ensure reliability and safety.

Control and Operation: Discusses control units like SCP210, SCP210+, UVIS5, and UPIC5, which are crucial for the operation of dispensing systems.

Customization and Integration: Focuses on tailored system solutions that range from manual workstations to fully automated production lines, ensuring scalability and cost-effectiveness.

Services: Scheugenpflug offers a range of services, including technical support, equipment rentals, and after-sales services, to support customers in optimizing their production processes.

Conclusion: The document underscores the company's commitment to innovation and customer partnership, aiming to shape future technologies with expert knowledge and market-leading solutions.

Introduction: This document provides an overview of modular dispensing systems, focusing on customization and integration into production lines. It highlights the importance of selecting the right system for specific materials and tasks, emphasizing flexibility and scalability.

Specifications and Custom Solutions: The document discusses various custom solutions for atmospheric and vacuum dispensing, highlighting the importance of selecting the appropriate mixing method for 2C materials. Static mixing is presented as an efficient and cost-effective solution due to its simplicity and low maintenance requirements.

Application and Process Control: Achieving high-quality dispensing results requires careful consideration of material application, cycle times, and system adjustments. The document emphasizes the importance of process and quality control, using state-of-the-art sensors for reliable monitoring.

Integration into Production Lines: Dispensing systems are often integrated into complex production processes, requiring connections to upstream and downstream steps. The modular system concept facilitates easy integration into various production environments.

Modular System Concept: The modular system is based on automotive industry strategies, allowing for customization while maintaining standardization. This approach ensures flexibility, scalability, and short delivery times, adapting to changing production needs.

Dispensing Systems: The document details different types of dispensers, including piston and gear pump dispensers, suitable for various materials and applications. It highlights the importance of selecting the right dispenser for specific tasks to achieve optimal results.

Conclusion: The modular system offers high flexibility, scalability, and future viability, making it an ideal solution for diverse dispensing needs. The document underscores the importance of customization and integration to meet specific customer requirements.

Overview: This document provides detailed information on various dispensing systems designed for the application of adhesives, sealants, and potting materials. It highlights the specifications, capabilities, and applications of different models, including piston and gear pump dispensers, as well as material preparation and feeding systems.

Specifications:

Dos P016 TCA: A volumetric piston dispenser designed for fast and reliable application of highly viscous materials. It offers up to three times faster dispensing compared to the standard model, with high accuracy.
Product Data: Various models (Dos P016, Dos P050, Dos P100, Dos P300) are compared based on volume per shot, dispensing speed, accuracy, outlets, heatability, dimensions, and weight.

Dispensing Systems:

Piston Dispensers: These systems mix resin and hardener in a static mixing tube to prevent reactions inside the dispenser, reducing maintenance costs. Models like Dos P-A and Dos P-X are designed for large quantities and short cycle times.
Gear Pump Dispensers: Ideal for continuous application of paste-like materials, these dispensers offer consistent application even under high pressure, with minimal downtime and maintenance costs.

Material Preparation and Feeding:

Importance: Proper material preparation is crucial for economic efficiency and product quality. Systems must ensure reliable feeding and preparation of materials.
Feeding Systems: The A90 product line offers solutions for automated material feeding, with models like A90 C, A90 CV, A90 B, and A90 D catering to different needs such as vacuum docking and degassing.

Applications and Integration:

These systems are suitable for various applications, including e-mobility, optical bonding, and autonomous driving. They can be integrated into automated production processes to enhance efficiency and reduce costs.

Conclusion: The document emphasizes the importance of selecting the right dispensing and feeding systems to meet specific application requirements, ensuring high performance and cost-effectiveness.

Foreword and Introduction: This document provides a comprehensive overview of various dispensing systems and technologies used in industrial applications, particularly focusing on high viscosity media and self-leveling materials. It outlines the specifications, procedures, and systems designed to enhance process reliability and efficiency.

Dispensing Systems:

Piston and Gear Pump Dispensers: These systems are designed for precise dispensing of adhesives, sealants, and potting materials. They ensure consistent material flow and are suitable for various industrial applications.
Preparation and Feeding: The document details systems for feeding materials from cartridges and hobbocks, emphasizing the importance of bubble-free and reliable feeding processes.

Feeding from Hobbocks: The A220 and A280 units are highlighted for their ability to handle high viscosity and abrasive materials. They feature a patented vacuum follower plate that ensures bubble-free feeding and simplifies the material feeding process.

Self-Leveling Media: The A310 models are equipped with heating and evacuation functions to maintain material quality. These systems are designed for large-scale applications and ensure homogeneous and bubble-free media preparation.

Control and Operation: Control units like SCP210 and SCP210+ are used to manage the dispensing systems, offering intuitive interfaces for easy operation.

Customization and Integration: The document discusses options for customizing and integrating these systems into existing production lines, highlighting the flexibility and adaptability of the solutions offered.

Services and Support: Additional services include technical support, equipment rentals, and after-sales services to ensure optimal system performance and customer satisfaction.

Overview: The document discusses advanced dispensing systems for various materials, emphasizing the importance of selecting the right system for process engineering. It highlights the use of thermally conductive pastes in electronics and the benefits of modular systems for efficiency and adaptability.

Specifications: The document outlines different dispensing systems, including piston and gear pump dispensers, and their applications. It emphasizes the modular concept that allows for system customization and adaptation to changing conditions.

Procedures: The document describes the integration of manual workstations into production lines, highlighting their flexibility and ease of use. It also details the operation of dispensing cells, which are suitable for medium to large batch production.

Norms and Standards: The systems are designed to meet high-quality standards, ensuring efficient production processes. The document mentions the use of standard interfaces to reduce programming costs.

Recommendations: The document recommends using modular systems for cost-effectiveness and adaptability. It suggests that manual workstations are ideal for small batches, while dispensing cells are better for larger quantities.

Key Data from Tables and Diagrams: The document includes specifications for various dispensers and feeding units, detailing dimensions, compatibility, and control units. It also provides data on the traversing range, axis speed, and repeatability of dispensing cells.

Critical Information: The document stresses the importance of selecting the appropriate dispensing system for specific tasks and materials. It highlights the benefits of modular systems in terms of efficiency, cost-effectiveness, and adaptability to production changes.

Introduction: This document provides an overview of advanced dispensing and potting systems designed for integration into automated production lines, particularly in the automotive industry. It highlights the benefits of using these systems for applying adhesives, sealants, and thermally conductive materials.

Systems for Integration: The ProcessModule is a key component that allows for efficient integration into production lines. It offers features such as plug-and-produce capability, high traversing speeds, and flexibility in handling different workpiece parameters. The module supports various dispensers and feeding units, ensuring compatibility and ease of use.

High Performance Dispensing Solution: The Dos HP dispenser and PailFeed200 Abrasive feeding unit are specifically designed for applying thermally conductive materials to high-voltage batteries. This system achieves high dispensing speeds and is built for durability and ease of use. It supports redundant system operation to minimize downtime.

Vacuum Potting Systems: Vacuum potting is recommended for applications requiring high reliability and quality, such as in complex geometries or high-voltage components. The document describes different vacuum potting systems, including LeanVDS U and VDS B, which cater to various production needs from small batch to large workpieces.

Technical Specifications: The document provides detailed technical specifications for the ProcessModule and Dos HP systems, including dimensions, weight, and operational parameters. It also outlines the compatibility of different dispensers and feeding units.

Conclusion: The document emphasizes the advantages of using these advanced systems for efficient and reliable production processes. It highlights the potential for improved product quality and reduced costs through the use of modular and scalable solutions.

Overview: The document provides a comprehensive overview of vacuum potting systems and control units used in dispensing and potting processes. It highlights the features, specifications, and applications of various systems and control units, emphasizing their efficiency, adaptability, and integration capabilities.

Vacuum Potting Systems: The document describes two main vacuum potting systems: VDS U and VDS P. The VDS U is designed for batch production of medium to large-sized workpieces, offering flexibility with its three traversing axes. The VDS P is optimized for short cycle times and high throughput, featuring automatic cup positioning and multi-piston dispensers. Both systems ensure high-quality, bubble-free potting results.

Control Units: Several control units are discussed, including SCP210, SCP210+, UVIS5, and UPIC5. The SCP210 and SCP210+ are microcontroller units optimized for material preparation and feeding systems with lower automation levels. They offer intuitive operation, plug-and-play capabilities, and are network-capable. The UVIS5 is a standard operator software for complex systems, providing extensive process documentation and rights management. The UPIC5 is a programming tool that allows users to create dispensing programs easily, even from CAD data.

Key Features and Benefits: The systems and control units are designed for ease of use, flexibility, and integration into automated production lines. They support various applications, including renewable energy components, and offer features like remote control, data analysis, and software updates to ensure long-term efficiency and reliability.

Applications and Integration: The document emphasizes the systems' suitability for large-scale production and integration into fully automated lines. It also highlights the importance of control technology in optimizing production processes and achieving Industry 4.0 standards.

Conclusion: The document underscores the advanced capabilities of the vacuum potting systems and control units, positioning them as essential tools for efficient and high-quality production in various industrial applications.

Introduction: This document outlines the customization and integration of dispensing solutions, emphasizing the need for tailored systems when standard solutions are insufficient. It highlights the company's modular system concept and its ability to meet diverse customer requirements through flexible process integration.

Customization and Modular System: The company has developed a modular system that covers 80% of customer requirements with standard solutions. For the remaining needs, custom solutions are created by combining various processes. This approach ensures economic efficiency and quick implementation, even for uncommon processes.

Automation and Process Integration: Automation is crucial in industries like automotive and electronics. The company integrates processes into manufacturing steps to meet quality and efficiency standards. Their expertise in dispensing technology and material preparation allows them to offer custom solutions ranging from semi-automated systems to high-performance production lines.

System Components and Processes: The document details various components and processes involved in dispensing solutions, including piston and gear pump dispensers, vacuum potting systems, and control units. It also covers surface cleaning, curing, handling systems, and quality control.

Project Management and Support: The company provides comprehensive project management, from system concept preparation to production and start-up. They offer support services such as spare parts supply, maintenance, and technical support, ensuring optimal results and customer satisfaction.

Case Study: Automotive Display Production Line: A fully automated production line for automotive displays is described, featuring a modular system with processing and dispensing cells. The line is designed for cycle time-optimized bonding and joining, with minimal changeover effort for different display variants. Key components include CNCell, Dos P016, and A220 systems, ensuring efficient and precise processing.

Overview: The document provides a comprehensive guide on vacuum potting systems, focusing on control and operation, customization, automation, and integration. It also covers services offered, including technical support, equipment rentals, and training through the Academy.

Vacuum Potting Systems: The document describes a fully automated vacuum potting line designed for bubble-free and economical potting of electronic components used in e-mobility and renewable energy sectors. The system features a VDS P vacuum potting system with three chambers, ensuring short cycle times by maintaining a continuous vacuum.

Control Units: Various control units such as SCP210, SCP210+, UVIS5, and UPIC5 are mentioned, highlighting their role in customization and process integration.

Automation and Process Integration: The document emphasizes the importance of automation in achieving efficient potting processes, with sensors for part identification and positioning verification.

Services: A range of services is offered, including technical support, after-sales services, and equipment rentals. The Technology Center provides consultation and dispensing tests to develop efficient solutions.

Academy: The Academy offers training and courses to enhance employee knowledge and skills in adhesive bonding, sealing, and potting processes, ensuring effective and reliable production.

Technology Center: The center conducts dispensing tests to answer critical questions about material suitability and system design, providing a basis for decision-making and process optimization.

Overview: The document provides a comprehensive overview of various companies and their offerings in the field of potting, encapsulation, adhesives, and thermal management solutions. It highlights the capabilities and product portfolios of several key players in the industry, including Momentive Performance Materials, Kerafol, LORD Corporation, Henkel, HALA Contec, EPOXONIC GmbH, WACKER, STOCKMEIER Urethanes, Panacol, OTTO-CHEMIE, Sika, WEVO-CHEMIE, and Scheugenpflug.

Key Sections:

Potting and Vacuum Systems: Discusses the control and operation of vacuum potting systems, including control units like SCP210, SCP210+, UVIS5, and UPIC5. It also covers customization, automation, and process integration.
Services and Support: Highlights the services offered such as technical services, after-sales services, equipment rentals, and subcontracting. It also mentions the availability of a technology center for dispensing tests and an academy for training.
Company Profiles: Provides detailed information about various companies, their specializations, and contact details. For instance, Momentive is noted for its extensive product portfolio in silicones, while Kerafol specializes in thermal conductive and electrically insulating materials.
International Presence: Lists the global reach of companies like WACKER and Scheugenpflug, detailing their subsidiaries and sales offices across different countries.
Product Offerings: Describes the range of products available from each company, such as adhesives, sealants, thermal management materials, and casting compounds. It also mentions specific product lines like CoolTherm® from LORD Corporation and Loctite from Henkel.

Critical Information:

Technological Advancements: Emphasizes the innovation and development of new materials and systems to meet industry demands, particularly in e-mobility and electronics.
Customization and Flexibility: Many companies offer tailored solutions to meet specific customer needs, ensuring compatibility and performance in various applications.
Global Standards and Compliance: Products are designed to meet international standards and regulations, such as UL, VDE, DIN, NF, IEC, RoHS, ensuring safety and reliability.

Catalog excerpts

Foreword Table of Contents References Milestones E-Mobility Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Modular System Concept Dispensing Piston Dispensers Gear Pump Dispensers Preparation and Feeding From Cartridges From Hobbocks Self-Leveling Media Atmospheric Dispensing Manual Work Stations Dispensing Cells Systems for Integration Potting in a Vacuum Vacuum Potting Systems Control and Operation Control units SCP210 SCP210+ UVIS5 UPIC5 Customization Automation and Process Integration Services Technology Center Dispensing Tests Academy Equipment Rentals Subcontracting Technical Services After Sales Services Network Potting Material Manu. from A-Z International Sales + Service

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Table of Contents References Milestones E-Mobility Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Modular System Concept Dispensing Piston Dispensers Gear Pump Dispensers Preparation and Feeding From Cartridges Innovative Partners Are Needed Now for Dynamic Trends of the Future. From Hobbocks Self-Leveling Media Atmospheric Dispensing Manual Work Stations Dispensing Cells Systems for Integration Potting in a Vacuum Vacuum Potting Systems Control and Operation Control units SCP210 SCP210+ UVIS5 UPIC5 Customization Automation and Process Integration Services Technology...

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Foreword Table of Contents References Milestones E-Mobility Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Atmospheric Dispensing Positions, Lean Thinking Philosophy . . . . . . . . . 10 Gear Pump Dispensers . . . . . . . . . . . . 32 Feeding from Cartridges . . . . . . . . . . . . 38 Manual Work Stations . . . . . . . . . . . . . . 54 Automation and Process Integration Technology Center, Dispensing Tests. . . . . . 108 Feeding from Hobbocks . . . . . . . . . . . . . 42 Piston Dispensers Systems for Self-Leveling Media. . . . . . . . . . . . . . . . 46 Vacuum...

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Table of Contents References Milestones E-Mobility Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Modular System Concept Dispensing Piston Dispensers Gear Pump Dispensers Preparation and Feeding From Cartridges From Hobbocks Self-Leveling Media Atmospheric Dispensing Manual Work Stations Dispensing Cells Systems for Integration Potting in a Vacuum Vacuum Potting Systems Control and Operation Control units SCP210 SCP210+ UVISs UPICs Customization Automation and Process Integration Services Technology Center Dispensing Tests Academy Equipment Rentals Subcontracting...

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Table of Contents References Milestones E-Mobility Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Founding of Scheugenpflug México, S. de R.L. de C.V., Mexico Gear Pump Dispensers Winner of the “Grand Prize for Midsized Enterprises” Number of employees: over 450 worldwide Piston Dispensers Founding of Scheugenpflug S.R.L., Romania Nearly 700 employees, 5 subsidiaries and 14 sales and service partners worldwide Modular System Concept Winner of “Bayerns Best 50” Preparation and Feeding From Cartridges From Hobbocks Self-Leveling Media Atmospheric Dispensing Manual...

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Table of Contents References Milestones E-Mobility Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Modular System Concept Dispensing Piston Dispensers Gear Pump Dispensers Preparation and Feeding From Cartridges From Hobbocks Self-Leveling Media Atmospheric Dispensing Manual Work Stations Dispensing Cells Systems for Integration Potting in a Vacuum Vacuum Potting Systems Control and Operation Control units SCP210 SCP210+ UVISs UPICs Customization Automation and Process Integration Services Technology Center Dispensing Tests Academy Equipment Rentals Subcontracting...

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Table of Contents References Milestones E-Mobility Mr. Piller, how important is perfect optical bonding? Mr. Murgia, what does autonomous driving have to do with dispensing? Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Modular System Concept Dispensing Piston Dispensers More than you’d think! As a road user I want to and have to rely on the safety electronics to work perfectly. Optimal dispensing performance is a prerequisite for this. Marco Murgia, Manager Sales Gear Pump Dispensers Preparation and Feeding From Cartridges From Hobbocks Self-Leveling Media Atmospheric...

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Table of Contents References Milestones E-Mobility Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Modular System Concept Dispensing Piston Dispensers Gear Pump Dispensers Preparation and Feeding From Cartridges From Hobbocks Self-Leveling Media Atmospheric Dispensing Manual Work Stations Dispensing Cells Systems for Integration Potting in a Vacuum Vacuum Potting Systems Control and Operation Control units SCP210 SCP210+ UVISs UPICs Customization Automation and Process Integration Services Technology Center Dispensing Tests Academy Equipment Rentals Subcontracting...

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Table of Contents References Milestones E-Mobility Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Modular System Concept Dispensing Piston Dispensers Gear Pump Dispensers Preparation and Feeding From Cartridges From Hobbocks Self-Leveling Media Atmospheric Dispensing Manual Work Stations Dispensing Cells Systems for Integration Potting in a Vacuum Vacuum Potting Systems Control and Operation Control units SCP210 SCP210+ UVISs UPICs Customization Automation and Process Integration Services Technology Center Dispensing Tests Academy Equipment Rentals Subcontracting...

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Foreword Table of Contents References The right preparation saves time, money and stress Milestones E-Mobility Lean Thinking Philosophy Optical Bonding Autonomous Driving Process Engineering Modular System Concept Dispensing Piston Dispensers Gear Pump Dispensers Preparation and Feeding From Cartridges Custom solution: Cell for atmospheric dispensing Starting on page 52, you can learn more about our solutions for atmospheric dispensing From Hobbocks Dispensing quantity control On page 29, you can learn more about the operating principle of our piston dispenser Self-Leveling Media • Pre-treatment...

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