Series SBAL Balancing Machines for Axle Drives with Fully Automatic Unbalance Correction

Product catalog summary

Overview: The document describes a balancing machine for axle gears, specifically the Series SBAL RF 2535 e, which features fully automatic unbalance correction through drilling. It is designed for precision and efficiency in axle gear production.

Machine Design: The machine is available in 1- or 2-station configurations, with a welded base and hard bearing pedestals tailored to axle geometry. It includes pneumatically operated gear clamping mechanisms and an automatic drive unit with active tooling.

Special Features: The machine uses a precision servo drive with a universal-joint shaft for precise clamping. It includes optical pattern recognition for high-precision unbalance correction and detection of forbidden zones. The ergonomic PC-based measuring unit features a TFT touch screen and supports remote diagnosis.

Range of Application: The machine measures and corrects unbalance in front and rear axles, operating at a low speed of approximately 1500 min-1. Unbalance correction is achieved by drilling into the axle drive input flanges, with welding as an optional method.

Technical Specifications: The machine requires a space of approximately 6500 x 4500 mm, operates at a spindle speed of 1500 min-1, and has a load carrying capacity of 50 kg per balancing station. It features a measuring uncertainty of 5-10 gmm and a cycle time of 90-120 seconds, with a production rate of 30-40 parts per hour.

Additional Features: The machine includes a high-performance chip extractor, a large display with operator prompting, diagnostic programs, and a printer connection. It also has a horizontal safety door and a marking device.

Contact Information: SCHENCK RoTec GmbH, Landwehrstraße 55, D-64293 Darmstadt, Tel.: +49 (0) 61 51 - 32 23 11, Email: [email protected].

Catalog excerpts

Series SBAL Balancing Machines for Axle Drives with Fully Automatic Unbalance Correction-1

Fully automatic measuring run Force-measuring bearing Fully automatic unbalance correction by drilling into Balancing Machine for Axle Gears with fully Automatic Unbalance Correction Series SBAL

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Series SBAL Balancing Machines for Axle Drives with Fully Automatic Unbalance Correction-2

Balancing Machine for Axle Gears with fully Automatic Unbalance Correction the unbalance of front and rear Application of the machine in axle gear production. Low-speed measurement of unba- Unbalance correction by drilling into the axle drive input flanges (welding available as option). 5 Drill chip extractor Machine design optimally adapted to the task. Arrangement of machi- ne assemblies based on ergonomie Welded machine base of special design. Hard bearing pedestals with auxiliary balancing frame, adapted especially to the individual axle geometry. Pneumatically operated gear clam- ping mechanisms...

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Series SBAL Balancing Machines for Axle Drives with Fully Automatic Unbalance Correction-3

Optical pattern recognition of the input flange for high- precision unbalance correction and detection of forbid- Drive flange with correction hole. Ergonomie PC-based measuring unit withTFT touch screen display. Optimum calculation of unbalance correction masses to be removed by drilling, with direct display. Digital measuring process with high fre- quency selectivity. Compensation circuit for electrical compensation of initial unbalance or adapter unba- Further special features: Large display, operator prompting, diagnostic programs, fault display, statistics program and printer connection....

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Series SBAL Balancing Machines for Axle Drives with Fully Automatic Unbalance Correction-4

Important data at a glance 2) Accordinq to DIN 1319, 95% probability, with master rotor and without re-clampinq error 3) Dependinq on initial unbalance and operatinq personnel Diagnosetic Systems SCHENCK RoTec GmbH Tel.:+49 (0) 61 51 - 32 23 11 Make use of our worldwide distribution network. eMail: [email protected] [PURR] Group

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