552 KBTU Transfer Balancing Machine for Alternators

Product catalog summary

Overview
This document outlines the measurement and correction of unbalance in alternators and similar rotors, focusing on high throughput production lines. The process involves drilling into pole claws with flexibility for different rotor geometries and pole claw numbers, using NC axes for precision.

Correction Process
The correction involves drilling parallel or inclined to the axis, with high flexibility due to NC axes. The system is fully automatic, integrating rotary transfer and linking with production lines. The CAB 850 measuring device, using an industrial PC, supports flexible adjustments for drilling.

Special Features

Quick and flexible parts handling with electro-mechanical circular transport.
Digitally controlled correction and positioning device.
Modular machine design for easy refitting and quick fault diagnosis.
High-sensitivity measurement system for excellent balancing quality.
Burr-free drilling with universal adjustable parameters for efficient chip extraction.
High-performance CAB 850 measuring device with a 15" touch-screen and digital signal processing.

Important Data

Unbalance correction method: Drilling
Workpiece: Alternators
Cycle time: Less than 10 seconds
Output: More than 360 units per hour
Resetting time for same diameter rotor: Less than 5 minutes
Resetting time for different diameter rotor: Less than 10 minutes

Layout Example

Loading/unloading
Measuring station
Correction station
Inspection station
Control cabinet/PLC
Measuring system
Interlinkage (optional)
Swarf extractor (optional)

Contact Information
SCHENCK RoTec GmbH
Landwehrstraße 55, D-64293 Darmstadt
Tel.: +49 (0) 61 51 - 32 23 11
Fax: +49 (0) 61 51 - 32 23 15
Email: [email protected]
Website: www.schenck-rotec.com

Catalog excerpts

552 KBTU Transfer Balancing Machine for Alternators-1

Integrated rotary transfer Fully automatic operation NC axes for all movements Linking with production lines High-performance CAB 850 measuring device using industrial PC Flexible adjustment for parallel-axis and angled drilling Transfer balancing machine for alternators 552 KBTU Application Correction process Measurement and correction of the unbalance of alternators of various sizes, and similar rotors. Use of the machines in production lines for high throughput figures. Drilling into the pole claws Variable system for drilling parallel to axis or inclined. High flexibility by using NC axes and easy adjustment to different rotor geometries and different nos. of pole claws. RE 2015-1e

Open the catalog to page 1

552 KBTU Transfer Balancing Machine for Alternators-2

Special features • Quick and flexible parts handling circular transport; impact-free, careful workpiece handling; grip- pers with damage protection. • Correction station with digitally controlled correction and positio- ning device. • Flexible use, easy refitting and quick fault diagnosis. • Modular machine design • Shortest possible cycle times at excellent balancing quality due to high-sensitivity measurement correction unit. • Burr-free drilling • Universal adjustable drilling para- meters ensure small chip particles for efficient chip extraction. suring device using industrial PC: 15" touch-screen,...

Open the catalog to page 2