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Sustainable Cement Production

Sustainable Cement Production
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The Future: Sustainable Cement Production. Benefits: reduced environmental impact – reduced operational costs.

Future-oriented Solution Schenck Process Blending System Additives, e.g. FeSO4 DISOCONT® MASTER mill controller MULTICOR® S mass flow meter Cement mill MechaTron® gravimetric feeder MULTICOR® S mass flow meter MULTICOR® S blending unit MoveMaster® E bucket elevator Finished product Finished product MULTICOR® S mass flow meter Finished product Bagging plant LOGiQ® Loading Manager Sustainable composite cement production for: Blend to store at dense phase conveying rates of 120t/h Blend to vehicle loading at feed rates of 400t/h Blend to bagging lines at feed rates of 120t/h MULTIRAIL®...

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Saving potential for new blending plants (retrofit solutions also available) Normal cement production processes are based on producing and storing goods in the expectation of them being consumed, and in manufacturing terms, this is usually called the push principle. This principle can be an inefficient use of both resource and capital, resulting in increased stock levels and the tying up of cash. Therefore, the Schenck Process MULTICOR® blending system facilitates the manufacturing pull principle by only producing goods when they are ordered. There is no need for the cement manufacturer to...

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Types (mainly relevant for Europe) The term composite cement means any cement type that conforms to BS EN 197-1 [1] (or BS EN 197-4 [2]) other than CEM I. Cem II | Portland limestone cement CEM II/A-L + II/A-LL 6 to 20 % They comprise Portland cement combined with one or more Cem 11 1 Portland fly ash cement CEM N/A-V 6 to 20 % additional inorganic constituents, plus an optimised amount of - set-regulator (gypsum). Cem II | Portland fly ash cement CEM II/B-V 20 to 35 % The main factory-made composite cements that cement Cem IM 1 Low early...

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Future-oriented Demands for Ecological Building Materials Cement produced with 30 % additives uses 230 or 27 kg % less CO2 than conventional cement without additives. Cement with 30 % additives vs. conventional cement without additives The integration of sustainability into all operations now sets the international cement industry’s agenda. The implications for cements are already clear. Their energy and carbon footprint must be reduced over time without jeopardising product performance. The increasing availability of blended cements for use in concrete, mortar and grout plus the...

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Meeting Future Requirements The MULTICOR® Mass Flow Meter Continuous production of composite cements on a sustainable basis A key benefit of the Schenck Process solution is its ability to instantly change the percentage of additives (secondary constituents). This allows the production of the What’s behind this revolutionary process innovation? Our unique solution is the innovative application of our expertise in bulk material handling and process technology combined with market leading process equipment, i.e. the MULTICOR® mass flow meter. With over 2,000 MULTICOR® systems in the market,...

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The MULTICOR® blending system's operating principle and advantages $ Two MULTICOR® mass flow meters are controlled synchronously using a Schenck Process DISOCONT® control system (one MULTICOR® handling OPC and the other an additive). $ Bulk material is conveyed to the MULTICOR® systems using pre-feed devices. $ The MULTICOR® for the additive meters the flow of material into the downstream MULTICOR® for blending with the OPC. $ When optimally configured, the MULTICOR® blending system accurately and homogenously mixes the OPC and additives. $ High accuracy and constancy are well-known...

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Schenck Process: International Business Segment (IBS) Heavy Reliability and economy in the harshest industrial environments IBS Heavy products and applications provide control of continuous material flows, continuous weighing and feeding systems for coarse bulk materials, powders, dusts, primary and alternative fuels, screening, vibratory and volumetric mechanical feeding systems, pneumatic conveying systems as well as heavy load acquisition and discontinuous weighing solutions. Harsher environmental conditions require more resilient technical solutions. This particularly applies to...

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Bulk material handling Our expertise in process automation includes bulk material handling applications such as loading, discharging, conveying and material distribution and includes a range of solutions for the handling of bulk solids and alternative fuels. Vibrating and screening technology Our vibratory equipment masters even the most difficult bulk materials. From large lumps to the finest particles, wet or dry and irrespective of whether ores, scrap, lime dust or hot sinters up to 1,000 °C are used. Our range of products, applications and services comprises the planning, design and...

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The Schenck Process Group is a global leader in weighing and feeding technology III screening and separation systems for bulk materials III dust collection and air filtration technology III pneumatic and mechanical conveying solutions III automation and diagnostic technology o CL O c 0 _c o CO we make processes work ©

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