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Pneumatic Conveying Products and Solutions

Pneumatic Conveying Products and Solutions
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Pneumatic Conveying Products and Solutions - 1

Pneumatic Conveying Products and Solutions » Improved quality & throughput » Increased uptime » Low maintenance with real time remote monitoring » Lower energy solutions and reduction in CO2 footprint Part of Schenck Process Group since 201

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02 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 03 CHALLENGES WE ADDRESS: ENERGY CONSUMPTION REDUCTION OF WASTE INCREASED EFFICIENCY PROCESS RELIABILITY PRODUCT QUALITY REMOTE MAINTENANCE What would an increase in production or reduction in energy consumption mean to your business in terms of cost savings, sustainability target and revenue generation? CONTACT US AT: enquiries@schenckprocess.co.uk to discover how we can positively impact your business. YOUR WORLDWIDE PNEUMATIC CONVEYING PARTNER WE’VE GOT YOUR PNEUMATIC CONVEYING NEEDS COVERED As...

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04 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 05 DONCASTER TEST & INNOVATION CENTRE INDUSTRIAL SCALE PNEUMATIC CONVEYING AND INJECTION TRIALS Schenck Process has a substantial material database of over 10,000 samples. Properties such as particle size, bulk density, moisture content, permeability, and flow behaviour have been characterised to choose the ideal conveying technology for the customers application. This is achieved using a variety of equipment available to customers who need help to solve problems and make optimisations to systems,...

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06 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 07 We deliver reliability and predictability, which starts with industrial scale conveying trials. Followed by robust equipment design and manufacture, finished with first class commissioning and remote condition monitoring. DENSE PHASE PNEUMATIC CONVEYING ProPhase DENSE PHASE PNEUMATIC CONVEYOR Dense phase conveying is an energy efficient method of transporting materials through pipelines at very low and stable velocities to minimize degradation and equipment wear. Advantageous for abrasive or friable...

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08 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 09 The ProStream can be provided fully certified to CE, ATEX, PED, UKCA and ASME engineering standards, and others on request. ProStream PNEUMATIC INJECTION E-Phase LOW PRESSURE DENSE PHASE CONVEYING The ProStream range comprises of three different arrangements: continuous conveying with a lock vessel topping up a lower dispense vessel, continuous conveying with two dispensing vessels working alternatively into the same conveying pipeline, or batch conveying using a single vessel. Highly efficient low...

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10 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 11 ProDV Dome Valves, part of our Clyde Process range – proudly the original and most reliant Dome Valve. THE INJECTED DENSITY STABILIZER – CONiQ CONTROL IDS The easy to install, with ‘plug and play’ functionality CONiQ Control IDS technology promotes sustainability credentials proven to deliver substantial economic benefits through reduced pipeline blockages. Plus increased throughput or reduced overall energy consumption and associated costs. Clients using CONiQ Control IDS have achieved up to 40%...

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12 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 13 DUMP VALVES & TERMINAL BOXES ProDSV DOME SWITCH VALVE These form the termination of the pneumatic conveying transfer pipe and secure entry of the material into the chosen reception hopper. The ProDSV Dome Switch Valve is used to provide material routing, where for example, a system is delivering to more than one reception point. It allows the flow through its two outlets to be switched on or off independently, and offers the many high performance, long service benefits associated with the Dome Valve....

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14 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 15 MINIMISE START UP TIME. The e-Dense Meter can also connect to our CONiQ Cloud digital services, monitoring performance in summary or detailed format as required. MINIMISE ENERGY AND ENGINEERING COSTS. MAXIMISE RELIABILITY, FLEXIBILITY AND PERFORMANCE. PHASIQ CONTROL & VISUALISATION PANEL PROCESS OPTIMISATION CONIQ E-DENSE METER Choose the PHASiQ standard control panel and save time and money. Pneumatic conveying systems use large amounts of compressed air, affecting performance over time, resulting...

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16 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 17 PROPHASE TD PUMPS While similar to our standard bottom discharge ProPhase machines, the ProPhase TD has specific advantages in certain applications. ProPhase TD Pumps are top discharge dense phase conveyors that have very stable and controllable discharge characteristics. This makes them the smart, energy efficient solution to convey fine fluidisable materials at high capacity (<250 tph) and over long distance (up to 2 km). The discharge stability occurs because of a regulating effect from gravity....

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18 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 19 ROAD AND RAIL TANKER UNLOADING TECHNICAL COMPLIANCE Unloading powder tankers pneumatically is often done using onboard blowers, where the drivers manually control the flow and distribution of the compressed air, which often results in varying discharge times, product quality and noise depending on driver skill and experience. During this process, the tanker diesel engine is also running causing carbon emissions directly in the plant. Compliance is one of the main routes to ensure the safety of...

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20 Pneumatic Conveying Products and Solutions Pneumatic Conveying Products and Solutions 21 NEED ANY SUPPORT? Scan the code above to complete the on-line form, a technical expert will then reach out to support you. ATEX COMPLIANCE Schenck Process take technical compliance seriously and have an expert in-house team for all aspects of CE and UK-CA, but especially ATEX as this concerns the risks of explosions and fires. This team makes sure our staff are trained regularly, understand the regulations and follow best practice in the engineering of our products to ensure maximum safety. This...

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