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Cut-to-size saw fh 4 / fh 5

Cut-to-size saw fh 4 / fh 5
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Cut-to-size saw fh 4 / fh 5

Product catalog summary
Overview: The IMA Schelling fh 4 / fh 5 cut-to-size saw is engineered for high productivity and precision, capable of handling both single and multiple panel cuts. It is compact and robust, ensuring minimal vibrations and long-term reliability with low maintenance costs.
Automation: The saw emphasizes high automation, setting new standards for efficient panel cutting with various automatic settings and monitored functions for optimized operations.
Energy Efficiency: It incorporates energy-saving features such as standby operation, optimized unit extraction, reduced compressed air consumption, and energy-efficient drive technology.
Intelligent Features: Automatically-monitored functions enhance productivity. Integrated sensors detect material format and book height, adjusting saw travel speed and pressure beam pressure accordingly.
Precision and Design: The "Evolution" drive concept features a fixed motor and integrated chip guidance system for efficient chip disposal and longer blade life. The high-performance flat guide ensures precision and low maintenance costs.
Handling Features: The format device allows for precise material alignment and secure clamping. The turning device facilitates automatic head and longitudinal cuts, while the air floatation table provides optimal working conditions and material protection.
Material Supply: Automatic in-feed and area storage systems enhance productivity by optimizing panel handling and storage logistics.
Cut Quality: The ascending scoring saw blade ensures tear-free cuts for soft-formed and post-formed panels.
Automatic Labeling: Labels are applied automatically in the infeed area, increasing production speed by eliminating manual labeling stops.
Performance Enhancements: The DUPLUS2 concept allows simultaneous processing of different cutting patterns, enhancing production efficiency by up to 25%. Fully automated versions with robot handling are available and can be retrofitted or upgraded.
Design Variants: The saws are designed for space-saving positioning under the surface bearing, with a separate pusher carriage for simultaneous loading and dividing of boards.
Control and Optimization: The MCS Evolution control software and HPO optimization software provide ease of operation with real-time sequence representation and fault diagnostics. The XBoB remainder management program allows for efficient material utilization by managing panel remainders.
Technical Data: The saws are available in various models with different specifications, including saw blade diameters, power ratings, and feed rates. Both manual and automatic versions are available, with detailed dimensions and weights provided.
Service Platform ZIMBA: ZIMBA offers a modular service platform with features like documentation, user management, and maintenance scheduling. It includes a ticket system for support and spare parts management, enhancing the service life and efficiency of IMA Schelling machines.
Company Overview: The IMA Schelling Group is committed to developing innovative solutions for wood processing, driven by customer demands and creativity. They offer reliable system solutions with a focus on continuous improvement and customer satisfaction.
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Catalog excerpts

Cut-to-size saw fh 4 / fh 5-1

Cut-to-size saw fh 4 / fh 5 Compact. Precise. Versatile.

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Cut-to-size saw fh 4 / fh 5-2

Energy-efficient production With the fh 4 / fh 5, environmental protection and energy saving are already part of the standard programme: examples of this are the integrated standby operation, the optimised extraction of the units, a greatly reduced consumption of compressed air or, for example, the energy-efficient drive technology.

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Cut-to-size saw fh 4 / fh 5-3

The highest level of automation in its class The fh 4 / fh 5 cut-to-size saw offers maximum productivity and precision. One of it's main strengths is its speed and flexibility to process cuts of both individual panels as well as multiple panels. The most compact variant of IMA Schelling's fh series follows the philosophy of solid machine construction just as strictly as the dividing saws in the larger categories. The robust design prevents natural vibrations and increases precision. It also ensures years of reliability, very long tool life and minimal maintenance costs. With the fh 4 / fh 5,...

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Cut-to-size saw fh 4 / fh 5-4

Contour-turned polyamide freewheeling rollers ensure gentle material transport Clamps ensure the exact positioning of the material on the cutting line Finely machined steel surface prevents wear and tear and protects the material surfaces

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Cut-to-size saw fh 4 / fh 5-5

Evolution drive concept with fixed motor and integrated chip guidance system Before and after the sawing line for highest angular accuracy Individually lockable for optimal work

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Cut-to-size saw fh 4 / fh 5-6

HIG HE S T PRECISION OVER THE ENTIRE SERVICE LIFE

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Cut-to-size saw fh 4 / fh 5-7

Intelligent features increase productivity The fh 4 / fh 5 is characterised by many automatically-monitored functions. This ensures optimized and harmonious operational sequences. The actual format, as well as the book height of the material being processed is detected automatically via integrated sensors. Saw travel and saw stroke are executed simultaneously, which results in shorter cycle time. The saw travel speed adjusts automatically to the book height being processed, assuring maximum feed speeds. Also, the pressure of the pressure beam is self regulating based on the size and height of...

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Cut-to-size saw fh 4 / fh 5-8

The IMA Schelling panel sizing saw fh 4 / fh 5 features the unique "Evolution" drive concept and offers an optimally matched ratio of motor power and usable package height. The saw motor is fixed to the saw carriage, so it does not move with the saw blade, which allows powerful motors with higher performance. The chip guidance system integrated in the saw carriage realizes the immediate disposal of chips from the cutting area. This results in longer saw blade life. H IG H- P E R FOR M AN C E F L AT GU I D E The IMA Schelling high-performance flat guide is used for saw aggregates, feeder and separate...

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Cut-to-size saw fh 4 / fh 5-9

D UA L STRI P A L I GNE RS The dual strip aligners, one before and one after the saw line remain on the material during the cut ensuring maximum angular precision. The alignment force adjusts automatically to the material thickness or book height with the aid of a frequency converter. This means that even thin panel strips can be cut with high precision. Double strip aligners ensure highest angular accuracy, even with thin panel strips AIR FLOATATION TABLE The extra-wide, movable air floatation tables enable optimal working and can be locked in any desired position. At the same time, it serves...

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Cut-to-size saw fh 4 / fh 5-10

IMA Schelling offers individual feeding, material handling and stacking variants that can be adapted to customer-specific requirements. Everything from a single source – from planning to commissioning. AUTOMATIC IN-FEED With automatic in-feed the lift table adjusts itself precisely to the set number of panels to be divided (for panel thicknesses from 6 mm). The push-off rods move the book of material from the lift table onto the roller table.Special push-off spindles are used to handle panels from a thickness of 3 mm as well as wavy material. With special counterholders, even thin sheets with...

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Cut-to-size saw fh 4 / fh 5-11

Easy and comfortable handling allows a significant reduction of time, protects the material and relieves the operating personnel. CL A MPI NG PA RTS The retractable bottom clamping parts enable a material push out to the end of the machine table with the clamps An ergonomic advantage that benefits the operator by making the takeover of boards or books easier, thus increasing efficiency TURNI NG D E V I CE Makes automatic execution of head cuts and longitudinal cuts possible without interruption or manual interference Each of these turns is executed in 90 degree steps. In this process the speed...

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Cut-to-size saw fh 4 / fh 5-12

Furthermore, IMA Schelling offers optional, individual and customised features that contribute to a significant increase in performance. AUTO M AT IC L AB E L I N G In this process, labels are applied to the entire board fully automatically in the infeed area The labeling positions can be selected freely For parts rotated by 90 degrees, the label is also offset by a quarter turn. The labels are applied parallel to the cutting of the preceding cutting plan Previous stops for manual labeling are eliminated, and production speed increases Two individually operating feeders that position the material...

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Cut-to-size saw fh 4 / fh 5-13

All versions are available in several expansion stages or can be retrofitted and upgraded. This is a unique selling point, especially for the version with fully automated robot handling. Space-saving positioning of the saw under the surface bearing Also available fully automated with robot handling

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Cut-to-size saw fh 4 / fh 5-14

High Performance Optimization High Performance Optimization High Performance Optimization High Performance Optimization High Performance Optimization Industry programs Automatic panel storage system High Performance Optimization Panel remainder management XBoB XBoB XBoB Remainder Board Administration Remainder Board Administration Remainder Board Administration Machining centre Edge banding machine

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Cut-to-size saw fh 4 / fh 5-15

CO NTROL DE SK: E ASE O F OP E RATI O N ! IMA Schelling‘s easy-to-operate ”MCS Evolution“ control software and ”HPO“ optimization software make operating the saw a breeze. Sequences are represented in real-time mode with unsurpassed fault diagnostic. Self explanatory operator guidance particularly eliminate operating errors, therefore increasing availability and machine efficiency. Operator panel: Electronic scorer adjustment Control: Data of actual production on the screen With the XBoB remainder management program, panel remainders can be managed in a manual store. Remainders are booked in...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.