LV Series
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Catalog excerpts

LV Series - 1

SCHALTBAU Connect Contact Control Connectors LV Series High Power Connectors for faster charging of industrial trucks Catalogue A84.en

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LV Series - 2

High Power Connectors LV Series More Power for Faster Charging With the LV Series Schaltbau charging connectors satisfy the requirements of EN 1175-1 and DIN VDE 0623-589 for a high current-carrying capacity. Thus an active energy and battery management system that optimizes the current flows and preserves the battery becomes possible. After use, the batteries can be quickly recharged so as to minimize downtimes. Due to its modular design, the charging connector can be adapted to customer requirements. Additional pilot contacts are available for use with battery management systems, which...

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LV Series - 3

Connect Contact Control Rated operating current *' Main contacts DIN VDE 0623-589 320 A / 380 A*1 160 A / 250 A*1 80 A/ 160 A*1 Rated voltage DIN VDE 0623-589 Altitude correction factor 1 IEC 60664-1 Keying Rated operating voltage DIN VDE 0623-589 24/ 36/ 48 / 72 / 80 / 96 V Keying plug red*1/grey:wet-celll battery, green: dry-cell battery, (^yellow: vehicle plug Main contacts Number of Contact diameter Wire gauge Pilot contacts Number of Contact diameter Wire gauge AWG 13 (2.5 mm2) Auxiliary contacts Number of Contact diameter Wire gauge AWG 13 (2.5 mm2)...

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LV Series - 5

Connect Contact Control Ordering code LV Series Handle Amperage None Black, snap on *5 Red, snap on *5 Black, screw on Red, screw on Black, snap on *6 Red, snap on *6 Red, wet-cell, high amperage Grey, wet-cell battery Green, dry-cell battery Yellow, vehicle plug, Universal *2 Contacts, wire gauge Pin Pin Pin Pin Socket Socket Socket Socket • LV160/250 P50 Pin None Air tube adapter *4 m Schaltbau Power Bridge Modular design for scalable solutions between vehicle, battery and charger. The LV Series connectors guarantee a current-carrying capacity of 380 A. *1 Higher current-carrying...

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LV Series - 6

Integrated lock function Strain relief (clamp) • Battery receptacle LV320/400 Snap-on handle Aux. contacts Ordering code Note: • Wire gauge: Reducers also reduce the current rating. • High Power Connectors: Connectors with high current-carrying capacity require a wire gauge ofAWG 4/0 (95 mm2). The use of reducers is not allowed. • Maximum current-carrying capacity curves: Determined solely by the wire gauge - the use of reducers has no bearing on the maximum current-carrying capacity curve. The values are only valid for the main contacts with w/ crimp-High Power Connector, to be used with...

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LV Series - 7

Connect Contact Control LV160/250 Series Dimension diagrams, Contacts Series LV Snap-on handle Aux. contacts Ordering code * High Power Connector, to be used with red keying plug Reduced scale diagrams / dimensions in mm • Wire gauge: Reducers also reduce the current rating. • High Power Connectors: They feature a high current-carrying capacity and require AWG 1/0 (50 mm2) for termination. The use of reducers is not allowed. • Maximum current-carrying capacity curves: Determined solely by the wire gauge - the use of reducers has no bearing on the maximum current-carrying capacity curve....

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LV Series - 8

Screw-on handle Strain relief (clamp) Snap-on handle Screw-on handle • Main contacts, aux. contacts Aux. contacts Ordering code High Power Connector, to be used with red keying plug • Note: • Wire gauge: Reducers also reduce the current rating. • High Power Connectors: They feature a high current-carrying capacity and require AWG 4 (25 mm2) for termination. The use of reducers is not allowed. • Maximum current-carrying capacity curves: Determined solely by the wire gauge - the use of reducers has no bearing on the maximum current-carrying capacity curve. The values are only valid for the...

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LV Series - 9

Adapters Pilot contact adapter, Air tube adapter, Multifunctional adapter Adapter options for customizing your LV Series charging connector: ●● Pilot contact adapter Adapter to be fitted with 2 additional pilot contacts for monitoring the battery state and other control functions. Pilot contact adapter Ordering code LV160/250 Series Set*:   1x Adapter +   2x socket contact *  See also table on page 4, wire gauge AWG 13 (2.5 mm²) ●● Air tube adapter Air supply for batteries with electrolyte circulation system. Electrolyte circulation ensures that the electrolyte is gently mixed by an...

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LV Series - 10

Installation and safety instructions The circular industrial connectors dealt with in this catalogue are intended for use with low-voltage systems and special installations. They are designed and tested in compliance with the generally recognised state of the art. However, the improper use, operation, handling, maintenance of or tampering with electric equipment can cause serious or fatal injury to the user or others, and the appliance or other property can be damaged. Due to our continuous improvement programme, the design of our products can be modified at any time. So some features may...

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LV Series - 11

Keying Voltage keying, Application keying Schaltbau charging connectors feature keying to DIN VDE 0623‑589. Keying plugs of different colours make it easy to identify the right connector visually. ●● Voltage keying: There are six standard battery voltages to choose from: 24, 36, 48, 72, 80, 96 V. The voltages are marked on the sides of the hexagonal keying plug. The keyed voltage shows in the inspection hole of the plug and receptacle shell. ●● For high amperage ●● Used for charger ●● Features groove Colour RED ●● For high amperage ●● Used for battery ●● Features tongue Colour RED Keying...

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LV Series - 12

Schaltbau GmbH with compliments: For detailed information on our products and services visit our website – or give us a call! Schaltbau GmbH Hollerithstrasse 5 81829 Munich Germany Phone +49 89 9 30 05-0 Fax +49 89 9 30 05-350 Internet www.schaltbau-gmbh.com e-Mail contact@schaltbau.de Schaltbau GmbH manufactures in compliance with RoHS. The production facilities of Schaltbau GmbH have been IRIS certified since 2008. Certified to DIN EN ISO 14001 since 2002. For the most recent certificate visit our website. Certified to DIN EN ISO 9001 since 1994. For the most recent certificate visit our...

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