High power charging connectors for DC applications

LV series – high power charging connectors Schaltbau charging connectors – More power for faster charging. Modern charging connectors with a new optimised main contact system: The solid power contacts can carry high currents with minimal self-heating, have extremely low contact resistance and noticeably reduced contact forces for a significantly longer service life. Schaltbau devices and charging connectors meet the requirements of EN 1175 and DIN VDE 0623-589 for high current carrying capacity*. They enable active energy and battery management that optimises the current flow and increase lifespan...

Features High-quality, solid power contacts for a permanently high current carrying capacity Schaltbau's new optimised main contacts ensure a permanently high current-carrying capacity and minimal contact heating. These properties are achieved through very low contact resistances in the mated contact system over the entire service life. Thanks to reduced contact forces in the main contact system, there is less wear during mating and unmating. This extends the service life and also noticeably improves the ergonomics when mating and unmating. Mechanical safety in rough everyday use Schaltbau charging...

Keying system – Voltage and user coding Keying to DIN VDE 0623-589 Coding pins ensure clear and reliable coding of battery voltage and battery type. The position of the coloured coding pin is used for correct voltage assignment. A total of 6 voltages can be coded. The colour and shape of the coding pin also enable the battery type to be clearly assigned. This ensures that only valid combinations can be plugged in. For example, the socket of a lithium-ion battery can only be connected to the plug of a charger station for lithium-ion batteries or dry batteries. User coding: Section through a plugged-in...

Features Series Contact arrangement View on mating face Main contacts Rated operating current Main contacts Pilot/aux. contacts Rated voltage Voltage keying Rated operating voltage Main contacts with reducing bushing 1.5 mm² with reducing bushing 0.5 mm² with reducing bushing 1.0 mm² Air tube Pressure 0.8 bar / 11.6 PSI Connection diameter 6 mm Number of Contact diameter Contact surface Terminal type Wire cross section with reducing bushing with reducing bushing with reducing bushing Ingress protection rating (IP code) Mechanical endurance PBT GF30 (free of PBB and PBDE) Flammability rating Glow...

LV500 C harger and vehicle plug configuration 1 Charger and vehicle plug Basic set with main contacts Figure Ordering code Ordering code Main contacts Wire cross-section Contents consisting of: Plug housing Charger/vehicle connector Main contacts, pin Slider Strain relief Additional components Voltage coding, pilot contacts or air tube, auxiliary contacts, reducing bushings, handles Figure Blue 1x keying for Li-Ionen batteries Red 1x keying for high-current wet-cell batteries Grey 1x keying for wet-cell batteries 1x keying Green for dry-cell batteries 1x keying Yellow Universal, for vehicle plug...

LV500 B attery socket configuration Battery socket Basic set with main contacts, optional for pilot contacts or with air tube Ordering code Contents consisting of: Battery socket for pilot contacts Main contacts socket Slider Strain relief Contents consisting of: Battery socket with air tube Main contacts socket Slider Strain relief Main contacts Basic set Wire cross-section Additional components Voltage coding, pilot contacts or air tube, auxiliary contacts, reducing bushings, handles Battery socket for pilot contacts Battery socket with air tube --- Ordering code Blue 1x keying for Li-Ionen...

LV320/400 Charger and vehicle plug configuration 1 Charger and vehicle plug Basic set with main contacts Figure Main contacts Wire cross-section Contents consisting of: Plug housing Charger/vehicle connector Main contacts, pin Slider Strain relief Ordering code 2x reducing bushing main contacts, wire cross section 50 to 35 mm² Ordering code Additional components Reducing bushings, voltage coding, pilot contacts or air tube, auxiliary contacts, handles Figure Tools for assembly and disassembly Item no. Ordering code Blue 1x keying for Li-Ionen batteries Red 1x keying for high-current wet-cell...

LV320/400 Battery socket configuration Battery socket Basic set with main contacts, optional for pilot contacts or with air tube Main contacts Basic set Ordering code Contents consisting of: Battery socket for pilot contacts Main contacts socket Slider Strain relief Contents consisting of: Battery socket with air tube Main contacts socket Slider Strain relief Wire cross-section Additional components Reducing bushings, voltage coding, pilot contacts or air tube, auxiliary contacts, handles Battery socket for pilot contacts --- Battery socket with air tube --- Ordering code 2x reducing bushing...

LV160/250 C harger and vehicle plug configuration 1 Charger and vehicle plug Basic set with main contacts Figure Ordering code Ordering code Main contacts Wire cross section Contents consisting of: Plug housing Charger/vehicle connector Main contacts, pin Slider Strain relief Additional components Reducing bushings, voltage coding, pilot contacts or air tube, auxiliary contacts, handles Figure Charger plug Vehicle plug 2x reducing bushing main contacts, wire cross section 50 to 35 mm² 2x reducing bushing main contacts, wire cross section 50 to 25 mm² Blue 1x keying for Li-Ionen batteries Red...

LV160/250 B attery socket configuration Battery socket Basic set with main contacts, optional for pilot contacts or with air tube Main contacts Basic set Ordering code Contents consisting of: Battery socket for pilot contacts Main contacts socket Slider Strain relief Contents consisting of: Battery socket with air tube Main contacts socket Slider Strain relief Wire cross-section Additional components Reducing bushings, voltage coding, pilot contacts or air tube, auxiliary contacts, handles Battery socket for pilot contacts Battery socket with air tube Description 2x reducing bushing main contacts,...