FAG Alignment Tools
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Higher cost-effectiveness Correct alignment can help to achieve higher cost-effectiveness. Even machines with very high performance can sometimes still be incapable of fulfilling expectations, for example if they are not adequately aligned. Even minimal deviations can lead to major damage. With the products presented here, Schaeffler assists in the optimum alignment of belts and precise alignment of coupled and non-coupled machine shafts. Alignment is worth performing and gives savings in resources. Precise alignment ensures lower operating and maintenance costs in the long term. In...

In the interests of rapid assistance, Schaeffler has brought together valuable knowledge relating to the mounting and dismounting of rolling bearings in the Mounting Toolbox. Videos show what must be observed in order to achieve correct lubrication, mounting and alignment. The Virtual Plant makes it possible to watch the work of fitting personnel at close quarters, Figure 1. Figure 1 Mounting Toolbox

Schaeffler Technologies

Shaft alignment device Top-Laser EQUILIGN Shims Top-Laser SHIM Belt pulley alignment device Top-Laser SMARTY2 Belt tension measuring device Top-Laser TRUMMY2 Product overview Schaeffler Technologies

These products assist you in the alignment of shafts and belt pulleys and the checking of belt tension values. Belt pulley alignment device FAG Top-Laser SMARTY2 The FAG Top-Laser SMARTY2 is a line laser for the alignment of belt pulleys and chain sprockets with a diameter of more than 60 mm. The alignment of belt pulleys and chain sprockets reduces wear and energy losses in tension drives, their bearings and seals. Less heat is generated and the lifetime and reliability of the machines is increased. The features of the line laser are as follows: ■ The parallelism and angular errors of the...

All the parts are supplied in a lined case, Figure 2. Scope of delivery Ordering designation 1 emitter 2 optical target marks, attached by magnetism 1 battery 1 lined case LASER-SMARTY2 ᕃ Emitter ᕄ Target mark, optical ᕅ Battery ᕆ Lined case Replacement part Ordering designation Accessories Ordering designation Figure 2 Scope of delivery FAG Top-Laser SMARTY2 1 optical target mark, attached by magnetism LASER-SMARTY2.TARGET 1 electronic target mark, attached by magnetism 1 case LASER-SMARTY2.TARGET-DIGITAL Schaeffler Technologies

The FAG Top-Laser SMARTY2 can be mounted in just a few seconds, Figure 3. ᕃ Laser ᕄ Target mark, electronic Figure 3 Mounting The laser can be clearly seen on the target marks. Once the laser beam is adjusted to coincide with the slots in the target marks, the machine is correctly aligned, Figure 4. ᕃ Laser beam ᕄ Target mark, slot ᕅ Not parallel ᕆ Correct alignment Schaeffler Technologies

Technical data FAG Top-Laser SMARTY2 A summary of the technical data is shown in the table. Laser emitter Power supply Operating time Operating temperature Laser class Laser beam Angle Wavelength Output power Measurement distance Housing Dimensions (WϫHϫD) General rule for deviation, depending on belt type: less than 0,25° (4,4 mm/m). Schaeffler Technologies

Belt tension measuring device FAG Top-Laser TRUMMY2 Caution Scope of delivery Ordering designation The robust, handy FAG Top-Laser TRUMMY2 is an optical-electronic manual measuring instrument for belt tension (strand force). The correct belt tension is an essential prequisite for achieving the maximum life of the belt drive. In addition, this also gives reduced wear of the drive components, lower energy costs and increased cost-efficiency. The FAG Top-Laser TRUMMY2 comprises a measurement probe without cable for direct connection, a measurement probe with cable for difficult to access...

Service Ordering designation Application We recommend, in accordance with ISO 9001, that the belt tension measuring device should be checked or calibrated at intervals of no more than 2 years. The belt tension measuring device can be sent to us for calibration. Before sending the device, please contact our Technical Support. Calibration LASER-TRUMMY.CALI-CHECK Before calculating the belt tension, the belt mass and length must be entered. Vibration of the belt is then induced. The device measures the natural frequency by means of clock pulse light and uses this to determine the belt tension,...

Technical data FAG Top-Laser TRUMMY2 A summary of the technical data is shown in the table. Laser emitter Power supply Operating time Operating temperature Measurement range Digital sampling error Total error LCD, 2 lines, 16 characters per line Specific belt mass, max. Housing Dimensions (WϫHϫD) Schaeffler Technologies

Figure 7 Shaft alignment device FAG Top-Laser EQUILIGN The FAG Top-Laser EQUILIGN, Figure 7, is an alignment system for coupled and decoupled shafts in motors, pumps, ventilators and gearboxes with rolling bearings. The advantages of the system are as follows: ■ simple mounting ■ error-free handling even by untrained personnel using step-by-step display on the manual control device ■ automatic tolerance checking. A symbol indicates when the shafts are correctly aligned ■ more precise alignment than with conventional methods ■ rapid, simple measurement by means of Active Clock measurement...

All the parts of the shaft alignment device are supplied packed in a case, Figure 8. Ordering designation 1 manual control device 1 emitter/receiver including cable 2 m long 1 reflector 5 batteries 1 Allen key 1 cable for connecting USB memory stick to device 1 cable for connecting device to PC via USB port 2 brackets 2 chains, 300 mm long 4 posts, 115 mm long 1 tape measure 1 case LASER-EQUILIGN 00019C8D ᕃ Manual control device ᕄ Emitter/receiver ᕅ Reflector ᕆ Batteries, LR6 (AA) DC 1,5 V, 5 piece ᕇ Allen key, 4 mm ᕈ Cable for USB memory stick ᕉ Cable for PC ᕊ Bracket ᕋ Chain, 300 mm long...

Replacement parts Replacement parts, individual parts Batteries and Allen keys are standardised and can be obtained from trade outlets. All other parts are available as replacement parts, see table. Description Scope Designation of delivery Quantity Manual control device Emitter/receiver with cable Cable for USB memory stick, 0,5 m long Tape measure, 1 m long Accessories, individual parts A comprehensive range of accessories is available in order to expand the possible applications of the base device FAG Top-Laser EQUILIGN, see tables and Figure 9, page 15. The accessories can be ordered as...