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Bearing Solutions for Machine Tools

Bearing Solutions for  Machine Tools
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Bearing Solutions for Machine Tools

Product catalog summary
Introduction
INA and FAG are prominent in the bearing solutions market for machine tools, offering advanced products that simplify installation and enhance performance by integrating functions such as measuring, sealing, lubrication, and braking.
Product Overview
The document details a comprehensive range of products for machine tools, including screw drive supports, main spindles, linear technology, direct drives, and rotary tables.
Screw Drive Supports
INA and FAG provide maintenance-free screw drive support bearings, notably the INA series ZKLN and ZKLF, which offer high mounting accuracy and rigidity. The ZKLF series is designed for extreme loads, providing longer life and higher speed capabilities.
Main Spindles
FAG spindle bearings are recognized for reliability and high speeds, featuring innovations like hybrid versions and sealed bearings. The RS series is robust for high-speed applications, while the BAX series combines high axial load capacity with high-speed suitability.
Linear Technology
INA offers a variety of linear guidance systems, including the hydrostatic compact guidance system HLE and the four-row KUVE system, known for high load capacity, rigidity, and long maintenance intervals.
Direct Drives
IDAM, part of INA, specializes in direct drives, providing linear and rotary motors with high power density and efficiency, suitable for high-speed, dynamic, and precise machine tool applications.
Conclusion
INA and FAG's bearing solutions provide significant technical and economic benefits, supported by a global network of engineers and service technicians, designed to meet the evolving needs of machine tool applications.
Overview of Motor Series
The L1 and L2U motor series are highlighted for their precision and efficiency in measurement and feed tasks. The L1C series offers high power generation with excellent synchronization, while the L2U series is compact and suitable for dynamic applications.
Torque Motors
IDAM torque motors, available in internal and external rotor versions, are ideal for high torque and synchronization in machine building applications. The RKI series is noted for high performance with minimal heat generation.
System Solutions
Schaeffler emphasizes development partnerships to deliver customer-specific high-performance systems, highlighting the RE and RI torque motors and the RKI torque motor for their performance and economy.
Rotary Tables and Bearings
Schaeffler offers a range of bearings for rotary tables, including the YRTS series for high speeds and rigidity, and the YRTSMA for high precision with an integrated angular measuring system.
Bearinx® Calculation Program
Bearinx® is a leading program for rolling bearing calculation, offering detailed analysis from individual components to complex systems, with online modules available for free after registration.
Condition Monitoring
Schaeffler provides Condition Monitoring systems for machine tools, focusing on spindle monitoring through vibration pattern assessment, along with mounting support and training sessions.
Contact Information
Contact details for Schaeffler Technologies in Germany are provided for further inquiries.
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Catalog excerpts

Bearing Solutions for  Machine Tools-2

“added competence” – for your success With their forward-looking bearing arrangement Since direct drives and mechatronic solutions are solutions for feed spindles, main spindles, rotary used ever more frequently in machine tools, we have tables and linear guidance units, INA and FAG have incorporated a further strong partner in the form of been at the forefront of the world market for decades. IDAM – INA Drives & Mechatronics – in our spectrum However, bearing components alone are often no lon- of capabilities. In this way, we can now supply you ger the decisive factor for these machine subsystems....

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Bearing Solutions for  Machine Tools-3

C o n t e n t s The right product for any application Screw drive supports Page 4 Main spindles Direct drives Rotary tables Linear technology The right bearing support is a critical factor for the efficiency of a machine tool and the quality of the machined workpieces. For many years, Schaeffler has consistently contributed to the world-leading position of this market sector by means of products under the INA and FAG brands. Through our close partnership, often extending over decades, with the best-known manufacturers of machines, equipment and subsystems in all industrial sectors and our own...

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Bearing Solutions for  Machine Tools-4

Ready-to-fit compact bearing supports Electromechanical drive concepts for friction and high torsional strength, machine axes can be realized easily these double row axial angular contact and economically using maintenance- ball bearings are in considerable free INA and FAG screw drive support demand worldwide. Seals are already bearings. Based on a deep under- standing of details and systems in relation to this bearing position, a product range was developed that led, through the “ready-to-fit” approach, to demonstrable simplifications and savings in the machine tool as an entire system. INA...

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Bearing Solutions for  Machine Tools-5

which are axially preloaded in order to compensate thermal expansion. A third row of balls supports the continuously increased levels of unilateral axial load that arise as a result of the tensioning forces. DKLFA bearings are extremely well suited to heavily loaded vertical axes in machine tools. The two flattened areas on the outer ring facilitate designs with extremely low section height. These are also “ready-to-fit”. Our range is rounded out by the high precision, single row FAG universal bearings 7602, 7603 and BSB. These can be used in any combination required for the specific operating...

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Bearing Solutions for  Machine Tools-6

When innovations become standards experience in applications and inten- cylindrical roller bearings are available sive partnership in development with as single row and double row bearings leading spindle manufacturers. and also in a hybrid version. These A recent new milestone is the high performance bearing series RS. This is characterized by a particularly robust bearings are characterized by their high load carrying capacity, high rigidity and excellent accuracy. construction and its suitability for very The new high precision cylindrical roller high speeds. The use of these bearings bearing...

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Bearing Solutions for  Machine Tools-7

Attractive solution for milling spindles The new series of high speed axial bearings (BAX) combines high axial load carrying capacity and rigidity with the suitability for high speeds of main spindle bearings. Bearings of this series are dimensionally compatible with spindle bearings of series 70 and have a contact angle of 30° (optionally 40°). When used in combination with modern, high speed cylindrical roller bearings of types N10 and NN30 in particular, it is possible to realize highly robust spindles with high axial and radial load carrying capacity and suitability for very high speeds....

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Bearing Solutions for  Machine Tools-8

High power in a straight line: From linear guidance systems ... INA monorail guidance systems Hydrostatic compact guidance system Linear recirculating roller bearing and Dynamic rigidity and reductions in vibra- guideway assemblies of series RUE tion are important criteria in the support and linear recirculating ball bearing of linear axes. Linear axes with increased and guideway assemblies with 2, 4 or 6 rows of balls are among our proven classic products. The widest range of damping capability can give a considerable increase in the effective value of a machine. In addition to adaptive damping...

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Bearing Solutions for  Machine Tools-9

... through to the system solution, matching customer requirements The I-D-E-A-S concept: Keeping the customer in mind Literally no other manufacturer can supply all the components for standardized or customer-specific system solutions for automation in manufacturing. Our systems specialists have access to one of the world’s most-comprehensive ranges of linear and rotary rolling bearing products. They provide a large variety of mechanical and mechatronic components as well as Schaeffler’s entire range of replacement part and aftersales services. Three options for system solutions Manufacturing...

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Bearing Solutions for  Machine Tools-10

The perfect drive system for any application they develop an extraordinary power density. These almost wear-free drives have a wide range of positive points including: • High speed as well as speed variance • Very good dynamic characteristics and rigidity • High final speeds • High acceleration and braking capacity • Very high positioning and repeat accuracy • Minimal power loss through heat dissipation In appropriate applications, IDAM direct drives have major advantages, Thread whirling machine with torque motor (type RI) in terms of energy consumption while achieving very high performance,...

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Bearing Solutions for  Machine Tools-11

design and a high performance density. For machine tools, the slotted synchronous motors of series L1 and L2U are particularly suitable. cooling and thermal insulation. The L2U series is characterized by a very good force/volume ratio and the lack of attraction to the guidance sys- L1 motors operate with high precision and efficiency while developing little ducive to use in dynamic applications heat. Due to their slim design, these requiring high performance levels. linear drives are particularly suitable Its compact design means that it is for measurement and feed tasks. easily incorporated...

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