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Ball Bearings for the Food Industry

Ball Bearings for the Food Industry
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Ball Bearings for the Food Industry

Product catalog summary
Foreword
Schaeffler provides deep groove ball bearings made from corrosion-resistant steel specifically for the food industry. These bearings meet environmental, legal, and religious standards, using non-toxic lubricants approved by NSF H1 for incidental food contact. Ceramic rolling elements can be used for longer life, identified by the suffix FD.

Product Overview
The bearings are single row with contact seals on both sides, optimized for high corrosion and media resistance.

Features
Constructed from high-grade steel, these bearings include effective contact seals and are lubricated with food-grade grease. They support both axial and radial loads with limited angular adjustment.

Materials and Resistance
Components are made from corrosion-resistant materials suitable for moisture, contaminated water, and certain cleaning agents. A table details resistance levels to various chemicals.

Lubrication
The bearings use an aluminium complex soap grease approved for food applications (NSF H1), Halal and Kosher-certified, ensuring compliance with dietary laws and maintenance-free operation.

Sealing
Seals made from NBR provide effective radial sealing, with an operating temperature range of -30°C to +100°C.

Design and Safety Guidelines
Guidelines include load carrying capacity, angular misalignment compensation, and speed limits, emphasizing proper alignment and load management for longevity.

Dimensioning
Details on calculating equivalent dynamic and static bearing loads are provided, stressing the importance of maintaining a minimum radial load to prevent slippage.

Design of Bearing Arrangements
Design considerations ensure full utilization of load-carrying capacity and rating life, requiring rigid and uniform support of bearing rings. Accuracy of mating parts is crucial, with specific requirements detailed in tables.

Radial Location of Bearings
Secure radial location prevents creep under load, typically achieved through tight fits. Factors like rotation conditions, load magnitude, and temperature must be considered.

Axial Location of Bearings
Axial location is necessary as tight fits alone are insufficient, using methods like shaft and housing shoulders, nuts, and retaining rings.

Deep Groove Ball Bearings for the Food Industry
Specifies dimensional, geometrical, and running accuracy of bearing seats, with guide values for tolerances and roughness.

Mounting and Dismounting
Non-separable bearings require mounting forces on the ring with a tight fit. Various methods, including thermal, hydraulic, or mechanical, are recommended, with guidance in the Schaeffler Mounting Handbook.

Technical Specifications
Includes detailed tables with specifications for single row deep groove ball bearings, dimensions, mass, and load ratings, along with recommended roughness values.

Additional Information
Further technical details and guidelines are available in the Schaeffler Mounting Handbook and other catalogues. Contact information for Schaeffler Technologies is provided for inquiries.
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Catalog excerpts

Ball Bearings for the Food Industry-1

Ball Bearings for the Food Industry

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Ball Bearings for the Food Industry-3

Schaeffler products have proved themselves over many years even under critical and problematic application conditions. In addition to the specific environmental influences, legal or religious requirements in the food and beverage industry also call for the use of special high-quality solutions. For this purpose, Schaeffler offers a range of deep groove ball bearings made from corrosion-resistant steel. Furthermore, specific lubricants are used that meet the special requirements and approval regulations such as NSF H1. These lubricants are non-toxic and neutral in taste and odour, and are therefore...

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Ball Bearings for the Food Industry-4

Schaeffler Technologies

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Ball Bearings for the Food Industry-5

Deep groove ball bearings for the food industry Page Product overview Design and safety guidelines Dimension table Schaeffler Technologies

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Ball Bearings for the Food Industry-6

Product overview Single row deep groove ball bearings Deep groove ball bearings for the food industry S60..-2RSR-FD, S62..-2RSR-FD, S63..-2RSR-FD FD design Contact seals on both sides Schaeffler Technologies

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Ball Bearings for the Food Industry-7

Features Deep groove ball bearings in FD design are designed for use in the food industry. They correspond in their structure to single row standard deep groove ball bearings but are specially optimised in relation to: ■ suitable materials for the food industry ■ significantly higher corrosion and media resistance. Bearing design Single row deep groove ball bearings are the most frequently used type of rolling bearing. They are produced in numerous sizes and designs and are particularly economical. Due to their low frictional torque, they are also suitable for high speeds. Due to the raceway...

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Ball Bearings for the Food Industry-8

Media resistance Resistance to media Deep groove ball bearings for the food industryIn the food industry in particular, the resistance of the material in relation to various cleaning agents is of increasing importance. Medium + Resistant (+) Moderately resistant (-) Barely resistant - Not resistant 1 Not tested. Estimate generated from remaining test series. 2) Not tested. No estimate possible. In the case of direct exposure to spray water, prior consultation with Application Engineering is required.

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Ball Bearings for the Food Industry-9

Lubrication Food-grade grease application The high-quality grease used for lubrication is approved for food applications to category NSF H1. The grease is particularly suitable for use in the food industry and meets the quality requirements of FDA 21 CFR 178.3570 in full. Furthermore, the grease is Halal and Kosher-certified. A lubricant of class NSF H1 is suitable for applications in which incidental contact between food and lubricant may occur and is unavoidable by technical measures. Such lubricants must be non-toxic and neutral in taste and odour. The Halal and Kosher certification of the...

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Ball Bearings for the Food Industry-10

Operating temperature Prefixes and suffixes Available designs Deep groove ball bearings with RSR type seals can be used at operating temperatures of -30 °C to +100 °C, restricted by the grease. Prefixes and suffixes for the available designs, see table. Further information ■ General information from Catalogue HR 1, Rolling Bearings, must be observed. Download at: https://www.schaeffler.de/std/1D65 ■ For additional information on corrosion resistance, see TPI 64, Corrosion-resistant products. Here, you will also find other corrosion-resistant bearings made from the high-performance steels Cronidur...

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Ball Bearings for the Food Industry-11

Design and safety guidelines Further information The information on the design of the bearing arrangement, lubrication, mounting and dismounting and on the operation of the bearings provided in the Technical Principles of Catalogue HR 1, must be observed as further information. ■ Technical Principles, Catalogue HR 1, Rolling Bearings. Download at: https://www.schaeffler.de/std/1D65 Load carrying capacity Radial load carrying capacity The balls are in contact with the raceways at one point only. Under purely radial load, the contact points between the rolling elements and raceways lie at the centre...

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Ball Bearings for the Food Industry-12

Axial load carrying capacity Compensation of angular misalignments Speeds X Deep groove ball bearings for the food industry Due to the deep raceway grooves in the bearing rings and the narrow osculation between the raceway grooves and the balls, the bearings can support axial loads in both directions. The axial load carrying capacity is dependent, for example, on the bearing size, the internal construction and the operating clearance. If the axial load is too high, however, this can increase the running noise and considerably reduce the operating life of the bearings. If there is any uncertainty...

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Ball Bearings for the Food Industry-13

Dimensioning Equivalent dynamic bearing load The basic rating life equation L= (Cr/P)p used in the dimensioning of bearings under dynamic load assumes a load of constant magnitude and direction. In radial bearings, this is a purely radial load Fr. If this condition is met, the bearing load Fr is used in the rating life equation for P (P = Fr). If this condition is not met, a constant radial force must first be determined for the rating life calculation that (in relation to the rating life) represents an equivalent load. This force is known as the equivalent dynamic bearing load P. The calculation...

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Ball Bearings for the Food Industry-14

Equivalent static bearing load Static load safety factor Minimum radial load TPI 261 Deep groove ball bearings for the food industry The calculation of P0 for deep groove ball bearings under static load is dependent on the load ratio F0a/F0r and the factor 0,8: F0a ^ 0,8 ^ P0 = F0r F0r F0a > 0,8 ^ P0 = 0,6 • F0r + 0,5 • F0a F0r P0 N Equivalent static bearing load F0r, F0a N Largest radial or axial load present (maximum load). In addition to the basic rating life L (L10h), it is also always necessary to check the static load safety factor S0: Static load safety factor C0 N Basic static load rating,...

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Ball Bearings for the Food Industry-15

Design of bearing arrangements In order to allow full utilisation of the load carrying capacity of the bearings and thus also achieve the requisite rating life, the bearing rings must be rigidly and uniformly supported by means of contact surfaces over their entire circumference and over the entire width of the raceway. The seating and contact surfaces should not be interrupted by grooves, holes or other recesses. The accuracy of mating parts must meet specific requirements, see tables, page 14. Radial location of bearings – fit recommendations In addition to supporting the rings adequately,...

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