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Absolute Angular Measuring System in Machine Tools

Absolute Angular Measuring System in Machine Tools

Absolute Angular Measuring System in Machine Tools

Product catalog summary
Introduction
The document discusses the integration of an absolute angular measuring system directly into the bearing of high precision rotary axes in machine tools. This system is particularly beneficial for rotary tables and milling heads, offering design and functional advantages.

System Advantages
  • Absolute interface eliminates the need for reference travel.
  • Hollow shaft design allows for additional component integration.
  • Facilitates highly dynamic and precise control loops.
  • Space-saving design and simplified mounting process.
  • Resistant to environmental influences and media.

Design Features
The system includes an absolute, inductive angular measuring system integrated into a radial/axial cylindrical roller rotary table bearing. The absolute coding is directly on the rotating inner ring, minimizing runout error and allowing precise positional control.

Technical Specifications
  • Pitch accuracy ranges from 2.2 to 4.5 angular seconds depending on the model.
  • Angular resolution is consistent across models with 10 bits per pitch period.

Test Results
The system was tested on a conventional machine tool rotary table with a torque motor. Key performance metrics include a guidance frequency response bandwidth of 70 Hz and a correction time of 66 milliseconds for the positional control loop.

Development Status
As of EMO 2013, the product is under development and undergoing testing in pilot applications. Full product maturity is expected by mid-2014, after which it will be available for volume applications.

Contact Information
For further inquiries, contact Dipl.-Ing. (FH) Günter Schmid at Schaeffler Technologies AG & Co. KG.
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Catalog excerpts

Absolute Angular Measuring System in Machine Tools-1

Absolute Angular Measuring System in Machine Tools Direct integration in the bearing for high precision rotary axes

 Open the catalog to page 1
Absolute Angular Measuring System in Machine Tools-2

Direct integration in the bearing for high precision rotary axes Absolute angular measuring system in machine tools The absolute angular measuring system integrated directly in the bearing can An absolute, inductive angular offer several advantages: measuring system comprises ■ an absolute interface, dispensing a measurement ring including with the need for reference travel the angular pitch (dimensional scale) ■ a hollow shaft design, freeing up and a measuring head. It is integrated the centre of the machine for other components in a radial/axial cylindrical roller rotary table bearing of the...

 Open the catalog to page 2
Absolute Angular Measuring System in Machine Tools-3

Due to the design of the measuring head, which is specific to Schaeffler, it can be screw mounted directly Table 1: Pitch accuracy Designation Pitch accuracy Angular seconds on the outer ring without the need to A circumferential seal on the measuring head protects the raceway area of the bearing from the environment. Due to this design solution, Table 2: Angular resolution Designation the measuring head and cable can also be mounted after the bearing is fitted. Angular resolution bit/pitch period The risk of damage as a resulting of mounting operations is thus substantially eliminated. If repair...

 Open the catalog to page 3
Absolute Angular Measuring System in Machine Tools-4

The resulting significant key values for the control loop were investigated Table 3: Machine parameters Rotary table Mass moment of inertia of rotating parts As anticipated, the guidance frequency response of the speed control loop and Solution-Line Absolute, inductive Angular resolution Measuring system Operating principle Drive system Motor Controller the guidance step response of the positional control loop show similar patterns compared to other Table 4: Controller parameters Speed controller for the positional control loop, Positional controller Band-stop filter Filter settings Step response...

 Open the catalog to page 4
Absolute Angular Measuring System in Machine Tools-5

Current status of the development absolute inductive angular measuring ■ The product described in this flyer system in a rotary axis bearing of is still under development and series YRTS, a measuring system is currently being subjected to is available that is highly suitable for use intensive testing in mumerous pilot in rotary tables in machine tools. In addition to design advantages such as the use of a hollow shaft, there are also functional benefits. In particular, highly dynamic and precise control loops can be achieved. In addition, the principle of this concept makes it resistant to environmental...

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Absolute Angular Measuring System in Machine Tools-6

MATNR 081834578-0000 / SSD 30 / 01 / GB-D / 201309.5 / Printed in Germany by bresler Your contact Dipl.-Ing. (FH) Günter Schmid Telephone +49 9132 82-2392 [email protected] Schaeffler Technologies AG & Co. KG Industriestraße 1–3 91074 Herzogenaurach (Germany) www.schaeffler.com

 Open the catalog to page 6

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