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ProLine 640 LC EXTENDED

ProLine 640 LC EXTENDED

ProLine 640 LC EXTENDED

Product catalog summary
Overview
The ProLine 640 LC EXTENDED is a programmable crimping machine designed for secure and efficient cable production. It features advanced safety measures, including a safety light curtain that provides a virtual barrier around hazardous areas, enhancing operator safety and workflow visibility.

Programmable Positions
The machine offers high flexibility in cable production through servo drives in the stripping, crimping, and transverse stroke units. Integrated recipe management allows for easy switching between predefined productions, storing parameters for different cable variants.

Functionality and Safety Concept
Precise preparation in the stripping unit ensures excellent crimping results, with separate blades for zero-cut and stripping, reducing operating costs and downtime. The machine includes a bad part cutting function for quality assurance, triggered by optional crimp force monitoring.

Easy Setup
Designed for common crimping applicators, the machine features a quick-release mechanism for tool-free clamping and a handwheel for testing. The terminal strip chopper simplifies setup by allowing easy insertion of the carrier strip.

Robust Design
The machine's high rigidity ensures precision in cable production, even with high press forces and complex applications. The workspace is designed for flexibility during retooling and expansion.

High Operator Safety
Operator safety is ensured by a modern safety concept, with protective covers and light curtain interruptions halting the process. The machine complies with European safety directives.

Equipment
Base Equipment: Stripping unit, bad part cutter, light curtain, foot switch, workspace light, waste container.
Optional Extensions: Crimping applicator, crimp force monitoring, wire grippers, paper winder, color recognition, networking module, remote maintenance, terminal strip chopper, terminal oiler, RFID user management.

Modern User Interface
The machine features a large touchscreen with an intuitive interface, supporting multiple languages and user roles, enabling flexible and modern process flows.

Technical Data
Processable Materials: Single-core or multi-core sheathed cables, wire cross-section up to 35 mm².
Performance: Stripping lengths max. 20 mm, outer jacket stripping min. 20 mm.
Drive: 3 kW motor, 1420 rpm, 60 kN pressing force.
Dimensions: 1200 x 1000 x 2350 mm, weight 815 kg.

Contact Information
Schäfer Werkzeug- und Sondermaschinenbau GmbH, Dr.-Alfred-Weckesser-Straße 6, 76669 Bad Schönborn, Germany. Phone: +49 7253 9421 0, Email: [email protected], Website: www.schaefer.biz
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Catalog excerpts

ProLine 640 LC EXTENDED-1

ProLine 640 LC EXTENDED CRIMPING MACHINE WITH SAFETY LIGHT CURTAIN Secure Cable Production The programmable crimping machine ProLine 640 LC EXTENDED impresses with a variety of functions and the latest safety features for top-notch cable production. The machine’s special feature is a safety light curtain that creates a virtual barrier around hazardous areas. Operating the machine is therefore easier than ever, as there is excellent visibility of the process and no physical barriers hinder the workflow. This contactless protective device reliably protects the operating personnel, allowing the feeding of the wire to be processed and stopping when entering hazardous areas. Programmable Positions High flexibility in cable production is enabled by the servo drives in the stripping unit, crimping unit, and transverse stroke. Combined with the integrated recipe management, this allows for easy switching to predefined productions. The parameters for processing different cable variants are fully stored, such as stripping and zero-cut lengths, as well as the positions for crimping and removing the cable.

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ProLine 640 LC EXTENDED-2

FUNCTIONALITY AND SAFETY CONCEPTPrecise Preparation The foundation for the excellent crimping results of the ProLine 640 LC EXTENDED is created by the precise preparation in the stripping unit. For zero-cut and stripping, the machine is equipped with separate blades. This also results in lower operating costs due to longer part lifespans and reduced machine downtime. For quality assurance, the stripping unit is standardly equipped with a bad part cutting function, which is triggered by the optionally integrable crimp force monitoring. The machine is designed for the use of all common crimping...

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ProLine 640 LC EXTENDED-3

STICONTROL AND OPERATIONModern User Interface The control system with a large touchscreen features an intuitive user interface for easy and safe operation of the machine in various languages. The selection of different user roles and operating modes, as well as functions for machine networking, enable flexible and modern process flows. EQUIPMENT OF THE MACHINE Base Equipment • Stripping unit including zero-cut function • Machine protection with light curtain • Foot switch • Workspace light • Waste container Optional Extensions • Crimping applicator • Crimp force monitoring • Specific wire grippers...

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ProLine 640 LC EXTENDED-4

Wire Single-core or multi-core sheathed cables Wire cross section: up to 35 mm2 [1] Terminals Longitudinal or transversely belted stripes Stripping lengths (programmable) max. 20 mm [1] [1] Depending on the configuration of wire and terminal. [2] Approximate specification in basic configuration, without attachments such as contact strip mounting plate and coil holder FURTHER INFORMATION CONTACT USSchafer Werkzeug- und Sondermaschinenbau GmbH Dr.-Alfred-Weckesser-StraRe 6 76669 Bad Schonborn Germany E-Mail: [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.