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ProLine 240 EXTENDED

ProLine 240 EXTENDED

ProLine 240 EXTENDED

Product catalog summary
Innovative Framework
The crimping machine is designed for stripping and crimping multi-core wires, featuring advanced quality assurance functions. It supports a variety of cable assembly products, optimizes retooling work, and adheres to high quality standards.
Modular Machine Concept
The machine's modular components reduce set-up times and enhance flexibility, allowing for immediate conversions and extensions to process a wide range of products.
Modern Machine Concept
The ProLine 240 EXTENDED features a modern housing that accommodates additional control technology and automation components, such as automatic feeding and positioning of seals or ferrite cores. Integrated LED lighting ensures visibility in the working area.
Cutting Monitoring during Stripping
The machine includes an optional cutting depth monitoring function that detects strand contact on the stripping blade as a fault, preventing the use of damaged cables.
Innovation through Commitment
Key advantages include a flexible workspace, modular design, high product quality through monitoring devices, intuitive touch screen operation, and high operator safety.
Equipment of the Machine
  • Base Equipment: Crimping Machine, Machine cover, Stripping module, Trash box, LED lights.
  • Optional Extensions: Zero cut module, Crimp process monitoring, Bad part cutter, Paper winder, Foot switch.
Machine Control Software
The touch screen control offers an intuitive interface with multilingual support, user role selection, and machine networking functions. It allows precise setting of parameters like zero cutting and stripping length, cutting depth, and crimp position.
Technical Data
  • Processable Materials: Wire cross section: 0.05 to 6 mm², Stripping lengths < 10 mm, Sheath-removal lengths > 10 mm.
  • Performance and Geometry: 0.75 kW motor, 440 – 2000 RPM, 20 kN pressing force, 40 mm stroke, 135.78 mm closing height.
  • Controls: HMI STI 2015, Touchscreen display.
  • Connection Data and Interfaces: 230 V power supply, 6 bar compressed air, RJ-45 network.
  • Dimensions and Weight: 1560 x 700 x 1950 mm, 450 kg.
Contact Information
Schäfer Werkzeug- und Sondermaschinenbau GmbH, Dr.-Alfred-Weckesser-Straße 6, 76669 Bad Schönborn, Germany. Phone: +49 7253 9421 0, Fax: +49 7253 9421 94, Email: [email protected], Website: www.schaefer.biz
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Catalog excerpts

ProLine 240 EXTENDED-1

ProLine 240 EXTENDED CRIMPING MACHINE WITH MODERN CONCEPT Innovative Framework The crimping machine has been designed for stripping and crimping multi-core wires, with advanced quality assurance functions. This was based on a wide variety of products for cable assembly, optimization of retooling work and compliance with high quality standards. Modular Machine Concept The modular components of the innovative machine concept reduce set-up times and increase flexibility for processing a wide range of products. The framework and functional design provide the prerequisite for immediate conversions and extensions. © Schäfer Werkzeug- und Sondermaschinenbau GmbH | 1.0

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ProLine 240 EXTENDED-2

The newly developed machine housing provides installation space for additional control technology and other automation components, for example for automatic feeding and positioning of seals or ferrite cores. The standard integrated LED lighting ensures a good view in the working area. When monitoring the cutting depth, strand contact on the stripping blade is detected as a fault during the stripping process. This function is an optional supplement to crimp force monitoring and prevents the use of damaged cables in further processing. In summary, the crimping machine with cutting and crimp force...

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ProLine 240 EXTENDED-3

STIINTUITIVE OPERATING INTERFACEMachine Control Software The touch screen control has an intuitive user interface for easy and safe operation in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences. To adapt the crimping machine to the processed material, a large number of parameters can be precisely set via the machine control, for example the zero cutting and stripping length, cutting depth and crimp position. EQUIPMENT OF THE MACHINE Optional Extensions • Zero cut module • Crimp process...

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ProLine 240 EXTENDED-4

Wire Single wires Wire cross section: 0.05 to 6 mm2 [1] Terminals Transversely belted stripes [1] Depending on the configuration of wire and terminal. [2] Approximate indication for basic equipment. FURTHER INFORMATION CONTACT USSchafer Werkzeug- und Sondermaschinenbau GmbH Dr.-Alfred-Weckesser-StraRe 6 76669 Bad Schonborn Germany E-Mail: [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.