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ProLine 240 ADVANCED

ProLine 240 ADVANCED

ProLine 240 ADVANCED

Product catalog summary
Overview
The ProLine 240 ADVANCED is a new programmable crimping machine designed to enhance cable production with its advanced features and high functionality. It offers significant improvements in flexibility, precision, and ease of use, making high-quality cable production more efficient.

Programmable Positions
The machine's flexibility is attributed to its servo drives in the stripping unit and cross-feed, along with integrated recipe management. This allows for easy switching between predefined production settings, storing parameters for different cable variants, including stripping and zero-cut lengths, and crimping positions.

Stripping Unit
The stripping unit is crucial for achieving excellent crimping results. It features separate blades for zero-cut and stripping, reducing operating costs and downtime. A bad part cutting function, triggered by optional crimp force monitoring, ensures quality assurance.

Easy Preparation
The machine supports all common crimping applicators and includes a quick-release mechanism for tool-free clamping. It features a handwheel and electric jog mode for functional checks, and a horizontally installed terminal strip chopper for easy setup.

Robust Design
The ProLine 240 ADVANCED boasts higher rigidity, allowing for increased precision and quality, even with higher press forces or complex applications. The workspace is designed for flexibility during retooling and expansion.

Equipment
Base Equipment: Stripping unit, bad part cutter, machine protection, foot switch, workspace light, waste container.
Optional Extensions: Crimping applicator, crimp force monitoring, specific wire grippers, paper winder, color recognition, networking module, remote maintenance module, terminal strip chopper, terminal oiler, RFID user management.

User Interface
The machine features a modern control system with a large touchscreen and intuitive interface, supporting multiple languages and user roles, enabling flexible and modern process flows.

Technical Data
Materials: Single-core or multi-core sheathed cables, wire cross-section up to 6 mm².
Process: Stripping lengths max. 20 mm, outer jacket stripping length min. 30 mm.
Performance: 0.75 kW motor, speed 440 – 2000 RPM, pressing force 20 kN, stroke 30 mm or 40 mm, closing height 135.78 mm.
Controls: HMI STI 2015, touchscreen display.
Supplies: Power supply 230 V, 50/60 Hz, compressed air 6 bar, network RJ-45.
Dimensions: 700 mm x 750 mm x 1000 mm, weight 197 kg.

Contact Information
Schäfer Werkzeug- und Sondermaschinenbau GmbH, Dr.-Alfred-Weckesser-Straße 6, 76669 Bad Schönborn, Germany. Phone: +49 7253 9421 0, Fax: +49 7253 9421 94, Email: [email protected], Website: www.schaefer.biz
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Catalog excerpts

ProLine 240 ADVANCED-1

ProLine 240 ADVANCED CRIMPING MACHINE WITH HIGH FUNCTIONALITY Outstanding Cable Production The new programmable crimping machine impresses with extensive advancements and high functionality. The various innovations offer advantages for all phases of cable production, enabling high-quality results to be achieved more easily and quickly than ever before. Programmable Positions The special feature of the ProLine 240 ADVANCED is its high flexibility in cable production, made possible by the servo drives in the stripping unit and the cross-feed. Coupled with the integrated recipe management, this allows for easy switching to predefined productions. The parameters for processing different cable variants are fully stored, such as stripping and zero-cut lengths, as well as the positions for crimping and removing the cable. © Schäfer Werkzeug- und Sondermaschinenbau GmbH | 1.0

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ProLine 240 ADVANCED-2

CRIMPING MACHINE WITH HIGH FUNCTIONALITY New Stripping Unit The foundation for the excellent crimping results of the ProLine 240 ADVANCED is created by the precise preparation in the stripping unit. For zero-cut and stripping, the machine is equipped with separate blades. This also results in lower operating costs due to longer part lifespans and reduced machine downtime. For quality assurance, the stripping unit is standardly equipped with a bad part cutting function, which is triggered by the optionally integrable crimp force monitoring. Easy Preparation The machine is designed for the use...

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ProLine 240 ADVANCED-3

The control system with a large touchscreen features an intuitive user interface for easy and safe operation of the machine in various languages. The selection of different user roles and operating modes, as well as functions for machine networking, enable flexible and modern process flows. EQUIPMENT OF THE MACHINE Base equipment • Stripping unit including zero-cut function • Machine protection • Foot switch • Workspace light • Waste containe Optional extensions • Crimping applicator • Crimp force monitoring • Specific wire grippers • Paper winder with sag control • Color recognition • Networking...

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ProLine 240 ADVANCED-4

TECHNICAL DATA Processable materials Stripping lengths Outer jacket stripping length Motor speed Pressing force Stroke Closing height Power supply Compressed air Netzwerk Singie-core or muiti-core sheathed cables Wire cross section: up to 6 mm2 [1] Longitudinal or transversely belted stripes [1] Depending on the configuration of wire and terminal. [2] Approximate indication for basic equipment. [3] Shorter lengths on request. FURTHER INFORMATION CONTACT US Schafer Werkzeug- und Sondermaschinenbau GmbH Dr.-Alfred-Weckesser-StraHe 6 76669 Bad Schonborn Germany E-Mail: [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.