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MoldLine 2632 EXTENDED

MoldLine 2632 EXTENDED

MoldLine 2632 EXTENDED

Product catalog summary
Overview
The document describes the features and specifications of a molding machine from Schäfer Werkzeug- und Sondermaschinenbau GmbH, designed for over-molding hotmelt polyamides on technical components. This machine is suitable for industries such as automotive, electronics, and sensors, providing insulation and mechanical protection under extreme conditions.
Key Features
  • High Flexibility and Productivity: The machine is optimized for large batch sizes, enhancing productivity.
  • Innovative Design: Features a direct-feed single-screw extruder with three heating zones, allowing for efficient processing of various hotmelt adhesives and thermoplastics.
  • Energy Efficiency and Quality: Quick heating time of less than 20 minutes and adjustable closing force for energy efficiency. Optional optical process monitoring for quality assurance.
  • User Interface: Intuitive touchscreen control with multilingual support, recipe saving, and flexible process workflows.
Technical Specifications
  • Materials: Compatible with hotmelt adhesives and thermoplastics such as polyamides, polyolefin, polypropylene, and others.
  • Performance: Extruder screw diameter of 32 mm, molding pressure range of 5 – 200 bar, and maximum molding temperature of 250 °C.
  • Controls: HMI STI 2015 with touchscreen display.
  • Supplies: Electric supply of 3x 208-480 V, 50/60 Hz, 3.5 kVA, and pneumatic supply of 6 bar.
  • Dimensions: 1000 x 1500 x 1750 mm, weight approximately 750 kg.
Equipment Options
  • Base Equipment: Includes touchscreen control, manual sliding table, granulate feeder, and chiller for entry.
  • Optional Extensions: Granulate dryer, material container, chiller for molding tools, remote maintenance module, and individual tool tables.
Premium Hotmelt Materials
Schäfer offers high-quality hotmelt adhesives that provide rapid curing, strong adhesion, and high temperature resistance, suitable for various technological applications.
Hotmelt Molds
Custom solutions for encapsulated electrical components are available, with design and manufacturing of encapsulation tools tailored to system requirements.
Contact Information
Schäfer Werkzeug- und Sondermaschinenbau GmbH, Dr.-Alfred-Weckesser-Straße 6, 76669 Bad Schönborn, Germany. Phone: +49 7253 9421 0, Email: [email protected], Website: www.schaefer.biz
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Catalog excerpts

MoldLine 2632 EXTENDED-1

Illustrations are exemplary and may show optional equipment. Subject to errors and changes. MOLDLINE 2632 EXTENDED MOLDING MACHINE WITH SLIDING TABLE FOR LARGE BATCH SIZES High Flexibility and Productivity The molding machine from Schäfer is designed for overmolding hotmelt polyamides on technical components. This provides insulation and mechanical protection for specific assemblies, allowing them to withstand extreme conditions such as heat, dust, or moisture. The powerful machine is designed for maximum productivity in large batch sizes, making it ideal for applications in the automotive, electronics, and sensor industries. © Schäfer Werkzeug- und Sondermaschinenbau GmbH | 1.1

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MoldLine 2632 EXTENDED-2

MOLDING MACHINE WITH SLIDING TABLE FOR LARGE BATCH SIZES Innovative Design The low-pressure molding machine stands out for its modern design. Equipped with a direct-feed single-screw extruder and three heating zones, it is ideal for processing various hotmelt adhesives and unfilled thermoplastics. The compact and modular construction allows seamless integration into existing production lines, enabling efficient automation. High Energy Efficiency and Quality With a heating time of less than 20 minutes, the hotmelt molding machine is quickly ready for operation. The servomotor-driven closing device...

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MoldLine 2632 EXTENDED-3

Processable materials Length x Width x Height Weight [1] Approximate indication for basic equipment • Touchscreen control • Manual sliding table • Granulate feeder to the machine • Granulate dryer • Granulate feeder to the dryer • Material container • Chiller for molding tools • Remote maintenance module • Individual tool tables

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MoldLine 2632 EXTENDED-4

PREMIUM HOTMELT MATERIALS Our high-quality hotmelt adhesives are ideal for technological applications and offer a variety of advantages. They provide rapid curing, enabling efficient production. Additionally, they are versatile and can be applied to various surfaces. Their strong adhesion ensures high durability, while their high temperature resistance guarantees reliable connections in demanding conditions. We are happy to advise you and support you in selecting the appropriate hotmelt molding material. HOTMELT MOLDS To efficiently produce encapsulated electrical components, powerful molding...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.