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FerriteLine 240 ADVANCED

FerriteLine 240 ADVANCED

FerriteLine 240 ADVANCED

Product catalog summary
Overview
The document describes the FerriteLine 240 ADVANCED, a crimping machine designed for processing multi-core cables with ferrite cores. It is equipped to strip and equip two wires with ferrite cores and crimp them with bent terminals.

Machine Features
The machine includes a conveyor pot for positioning ferrite cores, a bending unit for terminal formation, and a robust design for durability and reproducibility. It offers flexibility with easy changeover for different products and terminals, supported by a quick-change device.

Quality Assurance
Integrated crimp force monitoring detects false crimps, and a bad part cutter removes faulty cables to prevent downstream issues.

Safety Features
Operator safety is ensured with a monitored safety device that stops the machine if protective covers are removed. A handwheel is provided for safe test operations.

Equipment
  • Base Equipment: Crimping machine, machine cover, ferrite feeding unit, zero cut module, stripping unit, bad part cutter, crimp force monitoring.
  • Optional Extensions: Wire gripper, vacuum cleaner, paper winder, bending unit, color detection, networking module, remote service module, stripe chopper.


Control Software
The machine features a touchscreen control with an intuitive interface, supporting multiple languages and user roles, enhancing operational flexibility.

Technical Data
  • Processable Materials: Two individual wires, two-core sheathed cables, two-core twisted cables.
  • Wire Cross Section: 0.35 - 0.5 mm².
  • Stripping Lengths: Max. 7.5 mm.
  • Sheath-Removal Lengths: Min. 40 mm.
  • Drive: 0.75 kW three-phase motor, 440 - 2000 rpm.
  • Pressing Force: 20 kN.
  • Dimensions: 1600 x 650 x 900 mm, Weight: 218 kg.


Contact Information
Schäfer Werkzeug- und Sondermaschinenbau GmbH, Dr.-Alfred-Weckesser-Straße 6, 76669 Bad Schönborn, Germany. Phone: +49 7253 9421 0, Email: [email protected], Website: www.schaefer.biz
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Catalog excerpts

FerriteLine 240 ADVANCED-1

FerriteLine 240 ADVANCED CRIMPING MACHINE FOR PROCESSING OF FERRITE CORES Connecting Multi-Core Cables The comprehensively equipped machine is designed for stripping and equipping two wires with ferrite cores as well as for crimping with previously bent terminals. The individual ferrite cores are brought into the correct position in a conveyor pot and are supplied via a feed rail. Terminals to be manufactured are formed by a bending unit and then fed to the crimping process. Wires are inserted by the operator and in the following steps automatically equipped with ferrite cores and connected to the terminals. The robust machine design enables high durability and reproducibility of the crimp connections. © Schäfer Werkzeug- und Sondermaschinenbau GmbH | 1.0

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FerriteLine 240 ADVANCED-2

CRIMPING MACHINE FOR PROCESSING OF FERRITE CORES Wide Range of Use Options A high degree of flexibility and diverse applications are made possible by the simple changeover to another product to be processed. For crimping different terminals, crimp applicators can be easily exchanged using the quick-change device. The ideal speed for the crimping process can be individually adjusted according to the existing terminal properties. Quality Assurance Functions The integrated crimp force monitoring reliably detects false crimps during the production. To support quality assurance, faulty cables are...

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FerriteLine 240 ADVANCED-3

MODERN OPERATING INTERFACE Machine Control Software The touch screen control has an intuitive user interface for easy and safe operation of the crimping press in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences. EQUIPMENT OF THE MACHINE Base Equipment Optional Extensions Crimping machine Machine cover Ferrite feeding unit Zero cut module Stripping unit Bad part cutter Crimp force monitoring Specific wire gripper Vacuum cleaner for stripping leftovers Paper winder Bending unit Color detection...

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FerriteLine 240 ADVANCED-4

TECHNICAL DATA Stripping lengths Sheath-removal lengths Motor speed Pressing force Stroke Closing height Two individual wires, two-core sheathed cables, two-core twisted cables Wire cross section: 0.35 - 0.5 mm2 [1] Transversely belted stripes Display Touchscreen [1] Depending on the material and the geometry of the materials to be processed. [2] Approximate indication for basic equipment without attachments, e.g. contact feeder. Dr.-Alfred-Weckesser-StraRe 6 76669 Bad Schonborn Germany E-Mail: [email protected] FURTHER INFORMATION

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.