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CrimpLine 240-ST EXTENDED

CrimpLine 240-ST EXTENDED

CrimpLine 240-ST EXTENDED

Product catalog summary
Introduction
The document details the specifications and functionalities of the CrimpLine 240-ST EXTENDED, a high-performance crimping machine designed for producing high-voltage connectors in the electromobility sector. It emphasizes the machine's durability, reproducibility, and quality assurance features.

Specifications
  • Processable Materials: Single-core jacketed cables with a wire cross-section of 6.0 mm².
  • Terminals: Tubular cable lugs.
  • Performance: Driven by a 0.75 kW three-phase motor with speeds ranging from 440 to 2000 RPM, pressing force of 20 kN, and a stroke of 40 mm.
  • Dimensions: 670 x 900 x 670 mm, weighing 160 kg.
  • Power Supply: 3x 400 V, 50/60 Hz with a compressed air requirement of 6 bar.

Quality Assurance Functions
The machine includes optical control functions for component completeness and crimp force monitoring to detect and sort out faulty crimps, ensuring high-quality output.

Flexibility and Safety
The machine offers flexibility with easy changeover for different products and terminal variants. Operator safety is ensured through a monitored safety device that stops the machine when protective covers are removed.

Equipment and Extensions
  • Base Equipment: Includes the crimping machine, machine cover, sliding tray, crimp force monitoring, and optical control.
  • Optional Extensions: Foot switch, networking module, remote service module, and individual terminal fixtures.

Machine Control Software
The machine features a modern touch screen control with an intuitive interface, supporting multiple languages and user roles, enhancing operational flexibility and process efficiency.

Contact Information
For further information, Schäfer Werkzeug- und Sondermaschinenbau GmbH can be contacted via phone, fax, or email, with details provided in the document.
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Catalog excerpts

CrimpLine 240-ST EXTENDED-1

CrimpLine 240-ST EXTENDED CRIMPING MACHINE FOR CONNECTIONS WITH TUBULAR CABLE LUGS Production of Cables for E-Mobility The high-performance crimping machine is designed for the production of high-voltage connectors for the highest quality requirements in electromobility. Pre-assembled components are inserted into the machine by the operator and the crimping process is started automatically. The robust machine design enables high durability and reproducibility of the crimp connections. © Schäfer Werkzeug- und Sondermaschinenbau GmbH | 1.0

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CrimpLine 240-ST EXTENDED-2

CRIMPING MACHINE FOR CONNECTIONS WITH TUBULAR CABLE LUGS Quality Assurance Functions Optical control functions check the completeness of the components inserted in the sliding tray and thus support quality assurance. Crimp force monitoring reliably detects faulty crimps in order to sort out the cables concerned and not use them in the further process. Wide Range of Use Options A high degree of flexibility is made possible by the simple changeover to another product to be processed. The flexible sliding table can be easily converted to accommodate the respective terminal variant, so that the changeover...

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CrimpLine 240-ST EXTENDED-3

The touch screen control has an intuitive user interface for easy and safe operation of the crimping machine in various languages. Selecting different user rotes and operating modes as well as machine networking functions provides flexible and modern process sequences. EQUIPMENT OF THE MACHINEBase Equipment • Crimping machine • Machine cover • Sliding tray • Crimp force monitoring • Optical control • Foot switch • Networking module • Remote service module • Individual terminal fixtures

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CrimpLine 240-ST EXTENDED-4

Motor speed Pressing force Stroke Closing height Power supply Compressed air Network Width x Depth x Height Weight Single-core jacketed cables Wire cross section: 6.0 mm2 [1] Tubular cable lugs [1] depending on material and terminal geometry [2] approximate specification in basic equipment FURTHER INFORMATION CONTACT USSchafer Werkzeug- und Sondermaschinenbau GmbH Dr.-Alfred-Weckesser-StraRe 6 76669 Bad Schonborn Germany E-Mail: [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.