Introduction
SCAT Europe GmbH, through its SymLine brand, focuses on enhancing laboratory safety and comfort by providing innovative solutions for liquid waste management. The company emphasizes environmental and health safety, sustainable waste management, and modular, expandable systems.
Company Background
SCAT stands for Safety Center for Analytical Technologies, specializing in solvent supply and disposal systems. The company aims to protect laboratory personnel from solvent exposure risks by offering high-quality, safe handling solutions.
Product and System Overview
The SymLine system is designed for safe and efficient waste management in laboratories. It integrates directly into laboratory equipment, ensuring waste containers are stored outside the work area for enhanced safety and environmental protection. The system is modular and can be expanded to connect multiple HPLC stations.
Key Features- ATEX Compliance: Suitable for use in potentially explosive atmospheres.
- Modular Design: Easy integration into existing setups and flexibility for future expansions.
- Safety Features: Includes safety waste caps, grounding connections, and electrostatic conductive materials to prevent static charging and sparking.
- Central Collection Point: Facilitates waste collection from multiple workstations into a single disposal system.
Installation and Support
SymLine offers professional installation services and personalized support to ensure optimal system integration. Consulting and planning services are provided to tailor solutions to specific laboratory needs.
Technical Specifications- Pipe and Tube System: Designed for optimal flow and leak prevention, with high tensile strength connections.
- Grounding and Antistatic Measures: Essential for handling flammable liquids, preventing static charging and reducing fire risks.
Conclusion
SCAT Europe GmbH, through its SymLine brand, is committed to making laboratories safer by providing high-quality, innovative waste management solutions. The company continuously invests in new technologies and materials to maintain its market leadership and ensure the highest level of safety for laboratory personnel.
Introduction to Grounding and ATEX Compliance
SymLine products comply with ATEX directives, using high-performance synthetic materials that provide a safe link to safety cabinets. These products offer advantages in terms of weight and corrosion resistance compared to stainless steel.
Material Specifications
SymLine components are made from electrostatic conductive plastic, suitable for voltage equalization as per TRGS 727. The material, PE-HD EC, has a discharge resistance against earth of less than 109 Ω and is suitable for hazardous zones 0, 1, and 2. It is chemically resistant as defined by SEFA standards.
Understanding Electrostatics
Electrostatics, or static electricity, is generated by separating surfaces that have been in contact. Conductive materials serve as electron suppliers, while insulating materials absorb charged particles. Charge separation can lead to voltage generation, posing risks in laboratory environments, especially when handling flammable liquids.
Risks of Electrostatic Ignition
Electrostatic ignition risks arise when handling solvents in laboratories. Charge accumulation can occur in systems with high flow velocities, leading to potential spark discharges. Conductive or dissipative earthing materials are recommended to prevent such discharges.
Types of Electrostatic Discharges- Spark Discharge: Occurs when conductive materials are charged by separating from insulating materials.
- Brush Discharge: Happens on insulating surfaces charged by surface processes like rubbing.
- Propagating Brush Discharge: Occurs in insulating tubes with high-velocity transfers, capable of igniting fuel-air mixtures.
Preventive Measures
To mitigate electrostatic hazards, use conductive or dissipative materials, ensure proper grounding, and apply additional safeguards like dissipating floor mats and appropriate footwear. Regulations such as TRGS 727 in Germany provide guidelines for electrostatic safety in hazardous areas.
Introduction to Electrostatics and Safety Measures
The document discusses European regulations for managing ignition hazards due to electrostatic charges, specifically referencing CENELEC standards. It highlights the importance of these regulations in describing hazards and specifying safety measures, serving as a reference for specific questions.
Expertise and Assistance
Kurt Moritz, an expert in electrostatics and mechanical explosion protection, is mentioned as a key figure in the Technical Plant Safety department of Merck KGaA. The document offers assistance in planning phases, encouraging contact with lab furniture manufacturers, lab planners, or the SymLine planning team.
Protection Against Solvent Vapours
SCAT Safety Caps provide optimal protection during the supply and disposal of solvents by blocking and filtering solvent vapours. This system ensures clean and stable solvents, protecting users and the environment.
Protection Against Hazardous Exhaust Air Vapours
Exhaust filters with three types of active carbon are described, which adsorb solvent vapours, bind alkalis, and acids. The Safety Waste Cap provides a safe connection to waste containers, ensuring protection against toxic fumes and is suitable for explosive areas.
Custom-Made Products
SymLine offers customized solutions for unique applications, ensuring flexibility and high-quality standards. Examples include safety cabinets with HPLC connections and mobile HPLC racks.
Installation Service
The SymLine installation service guarantees safety in demanding installations, offering on-site advice, planning, and certified installation training.
Planning and Configuration
The document provides guidance on planning lab setups, including HPLC systems and the use of Building Information Modeling (BIM) data. Configuration assistance is available to help put together project components.
Filling Units and Safety FunnelsSymLine safety funnels are designed to safely contain harmful liquids, featuring integrated ball
valves, hinged lids, and removable dirt sieves. They are made of electrostatic conductive material and can be grounded.
HPLC and Waste Management
The document details various components for managing HPLC waste, including Safety Waste Caps with multiple connections and table feedthroughs for direct disposal from devices.
Conclusion
The document provides comprehensive information on safety measures, product offerings, and services related to electrostatics and solvent management in laboratory environments.
Overview
The document provides detailed information on various disposal and connection systems for containers, focusing on safety waste caps, exhaust filters, adapters, ventilation tubes, canisters, collecting trays, and level control systems. It highlights the materials used, specifications, and compliance with safety standards such as ATEX for use in potentially explosive areas.
Safety Waste Caps
These caps are designed for safe disposal of waste with features like electronic level control and ATEX compliance. They are made from PTFE-EL material and come in different sizes and configurations (e.g., GL45, S55, S60/61).
Exhaust Filters
The document describes various exhaust filters with splash protection and change indicators. They are made from PP material and have different service lives ranging from 3 to 24 months. The filters use active carbon layers to adsorb harmful vapors and ensure safe pressure equalization.
Adapters and Extensions
Offset adapters and extensions for exhaust filters are available in different angles and lengths, made from PE-HD-EL material.
Exhaust Ventilation Tubes
These tubes are used for safe ventilation in safety cabinets, available in different lengths and materials like PE-HD-EL and PTFE-EL.
Canisters
Various canisters are described with different capacities, materials, and features like UN approval and integrated sensor holders. The document emphasizes compliance with TRGS 727 regulations for container volumes in explosive zones.
Collecting Trays
Made from PE-HD-EL, these trays are electrostatically conductive and come with removable base inserts for easy maintenance.
Level Control Systems
The document details built-in and set-up solutions for level control, featuring optical and acoustic signals for monitoring fill levels. Signal boxes and switch amplifiers are used for controlling external devices and ensuring safety in explosive areas.
High Flow Solution
This section describes a waste disposal system for viscous chemicals, emphasizing fast draining, durability, and safety features like drip protection and earthing connections.
High Flow Solution Overview
The High Flow Solution is designed for efficient waste disposal of viscous fluids in laboratory settings. It features a 90° drop pipe system for easy canister exchange, ensuring cleanliness and safety in the laboratory environment. The system includes automatic drip protection to prevent contamination of the safety cabinet.
Key Features- Fast canister exchange
- High working comfort
- Safety cabinet cleanliness
Safety Funnel and Accessories
The safety funnel includes a hinged lid with a sealing ring for secure closure and a dirt-collecting sieve to prevent magnetic stirrers from falling into the canister. The funnel is made from anti-static, robust materials to prevent ignition and ensure chemical resistance.
Key Features- Secure closure with hinged lid
- Removable dirt-collecting sieve
- Anti-static and robust construction
Liquid Level Sensor and HolderThe system includes a capacitive, contactless
liquid level sensor with an adjustable signal feature. A memo function reminds users to replace the sensor after canister exchange to ensure safe monitoring of liquid levels.
Key Features- Ease of handling
- Safe monitoring of liquid levels
Exhaust Hood and Drip Protection
The exhaust hood provides optimized fume extraction, while the automatic drip protection prevents residual liquids from contaminating the safety cabinet.
Key Features- Additional fume extraction
- Automatic drip protection
SymLine FLEX System
The SymLine FLEX is a flexible waste disposal system for HPLC workstations, offering simple installation and adaptability. It serves as a central collection point for solvent waste and is made from anti-static, solvent-resistant materials.
Key Features- Simple installation and adaptability
- Central collection point for solvent waste
- Anti-static and solvent-resistant
Pipe System and Material Properties
The pipe system is designed for safe attachment and optimum flow direction, with components made from electrostatic conductive plastic suitable for voltage equalization. The system is resistant to chemicals and complies with various safety standards.
Key Features- High tensile strength and permanent sealing
- Compliance with safety standards
Installation and Attachment Systems
The system allows for flexible table and wall attachments, with options for self-adhesive, screw fastening, and magnetic attachments. The installation is designed to ensure a safe downward flow of liquid.
Key Features- Flexible installation options
- Safe downward flow of liquid
Safety Caps and Safe Disposal
SCAT Safety Caps provide optimum protection during solvent supply and disposal, blocking and filtering solvent vapors. The system includes a collection container made of electrically conductive PE-HD to prevent static charge buildup.
Key Features- Optimum protection with Safety Caps
- Prevention of static charge buildup
Ordering Information
The document provides detailed ordering information for various components of the SymLine FLEX system, including starter sets, extensions, and safety caps.
Key Features- Detailed component descriptions
- Ordering part numbers
Planning and Configuration
The document offers guidance for planning and configuring the SymLine FLEX system, including the provision of BIM data for technical departments.
Key Features- Planning assistance and configuration tools
- Provision of BIM data
Introduction
This document provides detailed specifications and descriptions of various accessories used in high flow solutions, focusing on safety waste caps, filters, ventilation systems, tubes, grounding cables, and thread adapters.
Specifications- Safety Waste Caps: The LISA V3.0 series includes multiple extensions and connectors, made from electrostatic conductive PTFE-EL material, suitable for various tube and capillary connections.
- Filters and Ventilation: Exhaust filters are available in sizes S, M, and L, each with splash protection and change indicators, with service lives ranging from 3 to 24 months. Ventilation tubes are electrostatic conductive and available in various lengths.
- Tubes: PTFE-EL and PFA-EL tubes are offered in different inner and outer diameters, all electrostatic conductive, ensuring safe flow for hazardous substances.
- Grounding Cables: Various grounding cables and clips are available, designed for different pipe diameters and lengths, ensuring proper grounding in high flow systems.
- Thread and Offset Adapters: A range of thread adapters is provided, compatible with different thread types and sizes, made from electrostatic conductive materials.
Procedures and Recommendations- Ensure compatibility of accessories with existing systems by checking thread sizes and material specifications.
- Regularly replace filters according to their service life to maintain optimal performance and safety.
- Use grounding cables to prevent static discharge in high flow systems.
Norms and Standards- Thread types and sizes are detailed according to DIN, GPI, and NPT standards, ensuring compatibility with international systems.
- All measurements are subject to manufacturing tolerances, and brand names are used for descriptive purposes only.
Conclusion
This document serves as a comprehensive guide for selecting and using accessories in high flow systems, emphasizing safety, compatibility, and adherence to international standards.
Terms and Conditions Overview
1. General Provisions
These terms apply to business relationships with contractors/traders under § 14 of the German Civil Code. Customers agree to these terms by placing orders. Any deviations require written acknowledgment. The language of contracts is German.
2. Pricing Agreement
Prices exclude VAT and are ex-works. Price changes are possible for delivery periods over four months, with a cap of 10%. Additional costs for packing and transport are charged to the customer.
3. Payment Terms
Payments are due within 30 days of invoice receipt. Late payments incur interest. Payments are applied first to interest and costs, then to the oldest receivables.
4. Retention of Title
Goods remain our property until full payment is received. Customers must inform us of any third-party claims on these goods.
5. Supplies and Services
Partial deliveries are allowed. Customers bear transport risks. Returns must be pre-approved and meet specific conditions.
6. Risk and Performance
Risk transfers to the customer upon handover to the carrier. The place of performance is our company seat.
7. Time Limits
Force majeure events may extend delivery times. Customers can withdraw from contracts if delivery is delayed beyond a reasonable period.
8. Liability for Defects
Goods are free from defects if they meet product descriptions. Defects must be reported within two weeks of delivery.